New Holland Kobelco 4HK1-6HK1 Isuzu Engine Workshop Manual – 604.13.649

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This complete service repair workshop manual PDF download for the New Holland Kobelco 4HK1-6HK1 Isuzu Engine has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.

APPLICABLE MODELS :

New Holland Kobelco E385 (Tier 3)

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : 604.13.649
Total Pages : 335

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

TABLE OF CONTENTS :

GENERAL INFORMATION
General Information
General Information
Service Precautions
Reading the model
General information

ENGINE MECHANICAL (4HK1, 6HK1)
ISUZU DIESEL ENGINE (4HK1, 6HK1)
Precautions on Service Work
Main Data and Specifications
Cylinder Head Cover
Components
Removal
Installation
Torque Specifications
Inlet Cover
Components
Removal
Installation
Torque Specifications
Turbocharger and Exhaust Manifold
Components
Removal
Inspection
Installation
Torque Specifications
Timing Gear Train
Components
Removal
Inspection
Installation
Torque Specifications
Special Tool
Rocker Arm Shaft ASM
Components
Removal
Disassembly
Reassembly
Installation
Torque Specifications
Camshaft ASM
Components
Removal
Disassembly
Reassembly
Fixing torque
Special Tool
Installation
Torque Specifications
Valve Stem Seal, Valve Spring
Components
Removal
Inspection
Installation
Special Tool
Cylinder Head
Components
Removal
Disassembly
Inspection
Reassembly
Installation
Torque Specifications
Special Tool
Piston, Connecting Rod
Components
Removal
Disassembly
Reassembly
Installation
Torque Specifications
Special Tool
Flywheel
Components
Removal
Inspection
Installation
Torque Specifications
Special Tool
Front Cover
Components
Removal
Installation
Torque Specifications
Crankshaft Front Oil Seal
Components
Removal
Installation
Torque Specifications
Special Tool
Crankshaft Rear Oil Seal
Components
Removal
Installation
Special Tool
Crankshaft
Components
Removal
Disassembly
Reassembly
Inspection
Installation
Torque Specifications
Special Tool
Cylinder Block
Components
Removal
Inspection
Installation
Lubrication System
Precautions on Service Work
Function Check
Special Tool
Oil Port Cover ASM
Components
Removal
Installation
Oil Cooler
Components
Removal
Disassembly
Reassembly
Installation
Oil Pan
Components
Removal
Installation
Oil Pump
Components
Removal
Disassembly
Reassembly
Inspection
Installation
Oil Pressure Switch
Inspection

Cooling System
Cooling System
Precautions on Service Work
Function Check
A List of Defective Phenomena
Main Data and Specifications
Water Pump (4HK1)
Components
Removal
Inspection
Installation
Torque Specifications
Water Pump (6HK1)
Removal
Installation
Torque Specifications
Disassembly
Inspection and Repair
Reassembly
Thermostat
Components
Removal
Inspection
Installation
Drive Belt
Components
Inspection
Torque Specifications

Fuel System
Fuel System
Precautions on Service Work
Special Tool
Fuel Filter ASM
Components
Removal
Installation
Fuel Filter Element
Removal
Installation
Special Tool
Fuel Injector
Components
Removal
Installation
Torque Specifications
Special Tool
Fuel Supply Pump
Components
Removal
Installation
Torque Specifications
Common Rail
Components
Removal
Disassembly
Reassembly
Installation
Torque Specifications

Engine Electrical
Service Precautions
General Procedure
Charging System
General Description
Generator (4HK1)
Removal
Installation
Torque Specifications
Specifications
Connector terminal
Internal connections
Disassembly of generator
Inspection and repair of generator
Performance test
Handling of generator
Trouble and Action
Starting System
General Description
On-vehicle Service: Starting System
Starter (4HK1)
Removal
Installation
Torque Specifications
Main Data and Specifications
Connections (Nikko Electric Industry Co., Ltd)
Disassembly of starter
Inspection and repair of starter
Handling of starter
Trouble countermeasure
Preheating System
Glow Plug Replacement
Precautions on Service Work
A List of Defective Phenomena
Main Data and Specifications
Starter (6HK1)
Specifications
Sectional view (reference)
Output Characteristic (reference)
Disassembly and Inspection of Starter
Disassembly
Inspection and maintenance
Assembly of Starter
No Load Test
Specifications
Generator (6HK1)
Specifications
Charging Circuit
Structure
Disassembly and Inspection of Generator
Disassembly
Inspection
Assembly
Bench Testing
Trouble Diagnosis
Specifications

Exhaust System and Turbocharger
EGR System
Precautions on Service Work
Explanations on Functions and Operation
EGR Valve and EGR Cooler
Components
Removal
Inspection
Installation
Torque Specifications
Exhaust System
A List of Defective Phenomena
Troubleshooting
Turbocharger (6HK1)
Table of Specifications
Turbocharger Structured Diagram
Disassembly and Inspection of Turbocharger
Disassembly
Inspection
Assembly of Turbocharger
Assembly
Turbocharger (4HK1)
Inspection of Turbocharger
Inspection
Measurement Tool
Other Material

ENGINE MECHANICAL (4HK1, 6HK1)
ISUZU DIESEL ENGINE (4HK1, 6HK1)
Precautions on Service Work
Main Data and Specifications
Cylinder Head Cover
Components
Removal
Installation
Torque Specifications
Inlet Cover
Components
Removal
Installation
Torque Specifications
Turbocharger and Exhaust Manifold
Components
Removal
Inspection
Installation
Torque Specifications
Timing Gear Train
Components
Removal
Inspection
Installation
Torque Specifications
Special Tool
Rocker Arm Shaft ASM
Components
Removal
Disassembly
Reassembly
Installation
Torque Specifications
Camshaft ASM
Components
Removal
Disassembly
Reassembly
Fixing torque
Special Tool
Installation
Torque Specifications
Valve Stem Seal, Valve Spring
Components
Removal
Inspection
Installation
Special Tool
Cylinder Head
Components
Removal
Disassembly
Inspection
Reassembly
Installation
Torque Specifications
Special Tool
Piston, Connecting Rod
Components
Removal
Disassembly
Reassembly
Installation
Torque Specifications
Special Tool
Flywheel
Components
Removal
Inspection
Installation
Torque Specifications
Special Tool
Front Cover
Components
Removal
Installation
Torque Specifications
Crankshaft Front Oil Seal
Components
Removal
Installation
Torque Specifications
Special Tool
Crankshaft Rear Oil Seal
Components
Removal
Installation
Special Tool
Crankshaft
Components
Removal
Disassembly
Reassembly
Inspection
Installation
Torque Specifications
Special Tool
Cylinder Block
Components
Removal
Inspection
Installation
Lubrication System
Precautions on Service Work
Function Check
Special Tool
Oil Port Cover ASM
Components
Removal
Installation
Oil Cooler
Components
Removal
Disassembly
Reassembly
Installation
Oil Pan
Components
Removal
Installation
Oil Pump
Components
Removal
Disassembly
Reassembly
Inspection
Installation
Oil Pressure Switch
Inspection

ENGINE MECHANICAL (4HK1, 6HK1)
ISUZU DIESEL ENGINE (4HK1, 6HK1)
Precautions on Service Work
Main Data and Specifications
Cylinder Head Cover
Components
Removal
Installation
Torque Specifications
Inlet Cover
Components
Removal
Installation
Torque Specifications
Turbocharger and Exhaust Manifold
Components
Removal
Inspection
Installation
Torque Specifications
Timing Gear Train
Components
Removal
Inspection
Installation
Torque Specifications
Special Tool
Rocker Arm Shaft ASM
Components
Removal
Disassembly
Reassembly
Installation
Torque Specifications
Camshaft ASM
Components
Removal
Disassembly
Reassembly
Fixing torque
Special Tool
Installation
Torque Specifications
Valve Stem Seal, Valve Spring
Components
Removal
Inspection
Installation
Special Tool
Cylinder Head
Components
Removal
Disassembly
Inspection
Reassembly
Installation
Torque Specifications
Special Tool
Piston, Connecting Rod
Components
Removal
Disassembly
Reassembly
Installation
Torque Specifications
Special Tool
Flywheel
Components
Removal
Inspection
Installation
Torque Specifications
Special Tool
Front Cover
Components
Removal
Installation
Torque Specifications
Crankshaft Front Oil Seal
Components
Removal
Installation
Torque Specifications
Special Tool
Crankshaft Rear Oil Seal
Components
Removal
Installation
Special Tool
Crankshaft
Components
Removal
Disassembly
Reassembly
Inspection
Installation
Torque Specifications
Special Tool
Cylinder Block
Components
Removal
Inspection
Installation
Lubrication System
Precautions on Service Work
Function Check
Special Tool
Oil Port Cover ASM
Components
Removal
Installation
Oil Cooler
Components
Removal
Disassembly
Reassembly
Installation
Oil Pan
Components
Removal
Installation
Oil Pump
Components
Removal
Disassembly
Reassembly
Inspection
Installation
Oil Pressure Switch
Inspection

Cooling System
Cooling System
Precautions on Service Work
Function Check
A List of Defective Phenomena
Main Data and Specifications
Water Pump (4HK1)
Components
Removal
Inspection
Installation
Torque Specifications
Water Pump (6HK1)
Removal
Installation
Torque Specifications
Disassembly
Inspection and Repair
Reassembly
Thermostat
Components
Removal
Inspection
Installation
Drive Belt
Components
Inspection
Torque Specifications

Fuel System
Fuel System
Precautions on Service Work
Special Tool
Fuel Filter ASM
Components
Removal
Installation
Fuel Filter Element
Removal
Installation
Special Tool
Fuel Injector
Components
Removal
Installation
Torque Specifications
Special Tool
Fuel Supply Pump
Components
Removal
Installation
Torque Specifications
Common Rail
Components
Removal
Disassembly
Reassembly
Installation
Torque Specifications

 

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New Holland Kobelco 4HK1-6HK1 Isuzu Engine Workshop Manual – 604.13.649.pdf

 

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