Polaris SL700, SLT 700 PWC Repair Service Manual 1996

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This workshop service repair manual PDF download for the 1996 SL 700, SLT 700 Polaris Personal Watercraft has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


1996 Polaris SLT700 – B964166
1996 Polaris SL700 – B964066


General Information
Maintenance & Tune Up
Fuel System/Carburetion


File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9913365
Total Pages : 127

This polaris watercraft manual contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. A basic knowledge of mechanics, the proper use of tools, and workshop procedures must be understood in order to carry out maintenance and repair satisfactorily.

This polaris service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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Front Cover (9913365)

1996 SL/SLT 700 Service Manual Supplement
General Information

Publication Numbers/Paint Codes
Identification Numbers
Model Specifications
Standard Torque Specifications
Quick Reference To Specific Torque Values
Maintenance & Tune Up

Fuel System Storage/Engine Fogging
Engine Fogging Procedure
Periodic Maintenance Schedule
Recommended Lubricants
Throttle Oil Pump, and Choke Cable
Choke Knob
Steering Cable
Steering Nozzle Pivot
Steering (Handlebar) Pivot Shaft
Seat Latch And Hooks
Throttle and Choke Shaft
Bearing Housing
Engine Mounts
Spark Plugs
Exhaust Manifold
Exhaust Cooling Orifice/Screen Cleaning
Thermostat/Pop Off Valve Cleaning
Idle Speed
Throttle Lever Freeplay
Oil Pump Adjustment
Throttle Cable Inspection/Adjustment
Choke Cable Inspection/Adjustment
Steering Cable Inspection
Carb Air Intake
Carburetor Adjustments
Idle Speed
Fuel System/Carburetion

Carburetor Specifications and Initial Settings
1996 SL/SLT700
Gasoline Safety
Vent/Fuel Delivery Exploded View
Fuel Tank/Fuel Pickup Exploded View
1996 SLT700
1996 SL700
Air Intake Silencer and Water Separator
Oil Tank Exploded View
1996 SLT700
1996 SL700
Oil Pump Assembly Exploded View
Carburetor Assembly Exploded View
System Operation
Keihin CDK II Carburetor
Cable Adjustment
Throttle Cable
Choke Cable
Oil Pump Cable
Mixture Screw Settings
Idle Speed
Mixture Screw Adjustment – Base Setting
Mixture Screw Adjustment – Tuning
High Speed Mixture Screw
Air Intake Silencer Element Cleaning
Carburetor Removal
Carburetor Disassembly/Inspection
Carburetor Assembly
Carburetor Installation
Carburetor Adjustment and Service
Carburetor Synchronization
Fuel Tank Vent System
Fuel Tank Check Valve Testing
Relief Valve Testing
Fuel Pump Operation
Fuel Pump Maintenance
Fuel System Inspection
Fuel Filter
Fuel Shut Off Valve Disassembly and Inspection
Fuel/Water Separator
Reed Valve Removal/Inspection
Fuel Line Air Leak Testing
Oil Check Valve Testing
Pop Off Pressure Testing
Accelerator Pump Testing

Engine Specifications 1996 SLT700
Engine Fastener Torque Specifications
Torque Patterns
Engine and Mount Assembly
Cylinder and Manifold
Oil Pump
Engine Removal
Piston Pin / Needle Bearing Inspection
Connecting Rod Small End Inspection
Piston Inspection/Measurement
Crankshaft Main Bearing Inspection
Connecting Rod (Big End) Side Clearance
Engine Installation
Cylinder Honing
Honing To Oversize
Port Chamfering
Cleaning the Cylinder After Honing
Cooling System Flow Chart
Thermostat and Coolant Filter
Thermostat Pop Off Assembly
Exhaust Coolant Filter
Cleaning Procedure

CDI module Identification

Stator Plate Assembly Test Specifications
Ignition System
1996 SL/SLT 700
Electrical Box SLT 700
Electrical Box SL700
Ignition System Testing
Condition: No Spark Both Cylinders
Condition: No Spark One Cylinder
Ignition Coil Testing
Spark Plug Cap Test
Trigger Coil Testing
Ignition Timing Adjustment
Electronic Module Function
Terminal Board
Bilge Pump
Wiring Diagram 1996 SL700

Wiring Diagram 1996 SLT700


Back Cover


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Polaris SL700, SLT 700 PWC Repair Service Manual 1996.pdf

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