Polaris SLH, Virage PWC Repair Service Manual 2001

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This workshop service repair manual PDF download for the 2001 SLH, Virage Polaris Personal Watercraft has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


2001 SLH – W014697D
2001 VIRAGE – W015197D


Chapter 1 – General Information
Chapter 2 – Maintenance
Chapter 3 – Engine & Cooling
Chapter 4 – Carburetion & Exhaust
Chapter 5 – Final Drive & Propulsion
Chapter 6 – Hull & Control Systems
Chapter 7 – Electrical Systems
Wiring Diagrams
Index A-V
Back Cover (PN 9917163)


File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9917163
Total Pages : 258

This polaris watercraft manual contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. A basic knowledge of mechanics, the proper use of tools, and workshop procedures must be understood in order to carry out maintenance and repair satisfactorily.

This polaris service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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Cover (PN 9917163)
2001 SLH, Virage Personal Watercraft Service Manual
Chapter 1 – General Information
2001 PWC Identification Numbers
2001 PWC Publication Part Numbers
2001 SLH W014697D
2001 VIRAGE W015197D
Standard Torque Specifications
Service Glossary
Service Guidelines
Chapter 2 – Maintenance
Recommended Maintenance Products
Periodic Maintenance Schedule
PWC Specific Maintenance Products
General Lubrication
Steering Cable / Steering Joints
Steering Nozzle
Reverse System
Seat Latch / Hooks
Steering Pivot Shaft
Throttle / Choke Shafts
Oil Injection Pump
Drive Shaft Lubrication
Bonded Rubber Coupler
Bearing Housing
Electrical Components
Battery Removal
Battery Charging
Battery Installation
Battery Storage
Electrical Connections
Terminal Board
Circuit Breaker
Spark Plugs
Engine Mounts
Compression Test
Engine Break-In
Cylinder Head Re-Torque
Cylinder Base Gasket Re-Torque
Exhaust Manifold
Exhaust Cooling Orifice/Screen Cleaning
Thermostat/Pop Off Valve Cleaning
Oil Filter
Oil Pump Adjustment
Throttle / Choke Cable Inspection
Throttle Cable Adjustment – SLH
Throttle Cable Adjustment – Virage
Choke Cable Adjustment – SLH
Choke Cable Adjustment – Virage
Fuel System
Fuel / Water Separator
Fuel Lines / Vent Lines
Fuel Filter
Carburetor Adjustments
Idle Speed
Carburetor Air Intake
Cooling System
Flushing Procedure
External Engine Corrosion Prevention
Storage / Exterior Care
Off Season Storage Procedures
Engine Draining
Fuel System Storage
Engine Fogging Procedure
Fire Extinguisher
Bilge Siphon System
Bilge Drain Plug
Final Drive / Propulsion
Scoop / Ride Plate / Intake Grate
Impeller Clearance
Sacrificial Anode
Hull / Control Systems
Handlebars/Hand Grips
Seat Adjustment
Steering Cable Inspection
Steering Cable Adjustment
Reverse Cable Adjustment
General Troubleshooting
Lean Condition
Poor Performance
Rich Fuel Mixture
Piston Damage
Engine Overheating / Misc.
Vibration / Pump
Porpoising / Hull
Chapter 3 – Engine & Cooling
2001 Engine Specifications
2001 SLH/Virage
700 Engine Torque Specifications – SLH / Virage
700 Engine Torque Sequences – SLH / Virage
700 Engine Mount Assembly
700 Crankcase Assembly
700 Cylinder and Manifold Assembly
700 Crankshaft and Piston Assembly
700 Oil Pump Assembly
Engine Disassembly 700cc Engine
Engine Inspection 700cc Engine
Connecting Rod Small End Inspection
Piston Inspection/Measurement
Crankshaft Main Bearing Inspection
Connecting Rod (Big End) Side Clearance
Connecting Rod (Big End) Radial Clearance
Cylinder Honing
Cylinder Hone Selection
Honing To Oversize
Honing Procedure
Port Chamfering
Cleaning the Cylinder After Honing
Crankshaft Truing
Crankshaft Indexing
Engine Assembly 700cc Engine
Engine Installation 700cc Engine
Cooling System SLH / Virage
Thermostat Pop Off Assembly
Exhaust Coolant Filter – Polaris Engines
Orifice Cleaning Procedure
Engine Removal SLH / Virage
Chapter 4 – Carburetion & Exhaust
2001 Virage / SLH Carburetor Specifications
2001 Virage / SLH Jet Locations
Keihin Carburetor Jet Part Numbers
2001 Keihin 40mm LE Carburetor System Overview
Keihin Carburetor System
Air Intake Cover Assembly Exploded View – SLH / Virage
Vent / Fuel Line Delivery Exploded View – SLH
Vent / Fuel Line Delivery Exploded View – Virage
Oil Tank Exploded View – SLH
Oil Tank Exploded View – Virage
Fuel Tank Exploded View – SLH
Fuel Tank Exploded View – Wage
Carburetor Pop-Off Valve Testing
Changing Fuel Filter
Fuel/Water Separator
Mixture Screw Inspection and Adjustment
Carburetor Removal
Carburetor Disassembly / Inspection
Carburetor Cleaning
Carburetor Assembly
Carburetor Installation
Cable Adjustment
Throttle / Choke Cable Inspection
Throttle Cable Adjustment – SLH
Throttle Cable Adjustment – Virage
Choke Cable Adjustment – SLH
Choke Cable Adjustment – Virage
Oil Pump Cable
Idle Speed Adjustment
Mixture Screw Adjustment – Base Setting – Keihin
Mixture Screw Adjustment and Tuning
Fuel Tank Vent Operation
Fuel Tank Vent Inspection
Relief Valve Testing
Fuel Tank Check Valve Testing
Fuel Pump Operation
Fuel Pump Maintenance
Fuel Pump Disassembly/Inspection
Accelerator Pump Testing
Reed Valve Removal
Reed Valve Inspection
Fuel Line Air Leak Testing
Exhaust System
Exhaust System Exploded View – SLH
Exhaust System Exploded View – Virage
Exhaust System Removal – SLH / Virage
Exhaust System – Inspection
Exhaust System – Installation
Exhaust System Troubleshooting
Chapter 5 – Final Drive & Propulsion
Jet Pump Specifications – SLH / Virage
Final Drive / Propulsion Quick Reference Guide
Ventilation / Cavitation Diagnostics
Driveshaft / Coupler Exploded View – SLH / Virage
Jet Pump Assembly – Exploded View – SLH / Wage
Jet Pump Induction / Pitch Control – SLH / Virage
Jet Pump Removal – SLH / Virage
Jet Pump Assembly / Installation – SLH / Virage
Drive Shaft Inspection
Jet Pump Stator Disassembly – SLH / Wage
Jet Pump Stator Assembly – SLH / Virage
Jet Pump Alignment- SLH / Virage
Engine Alignment Inspection
Driveshaft Lubrication
Driveshaft Coupler/ Bearing Housing Lubrication
Through-Hull Bearing Housing Removal / Inspection
Sacrificial Anode
Intake Scoop / Ride Plate Removal and Installation
Chapter 6 – Hull & Control Systems
Hull Specifications
Paint Codes / Colors
SLH Deck Assembly
Virage Deck Assembly
SLH Front Compartment Door
Virage Front Compartment Door
SLH / Virage Steering Control
SLH Steering Assembly
Virage Steering Assembly
Virage Shroud Assembly
SLH Seat Assembly
Virage Seat Assembly
Handlebar Cover / Steering Post Removal – SLH / Virage
Steering Cable Replacement – SLH / Virage
Steering Cable Adjustment – SLH / Virage
Reverse Cable Adjustment
Speedometer Operation / Adjustment
SMC Hull Repair
FRC Fiberglass Repair
Decal Removal / Application
Footpad Removal / Application
Sponson Removal / Installation
Chapter 7 – Electrical Systems
Spark Plug Specifications
Alternator Specifications
Ignition Timing / CDI Specifications
700 Domestic Engine Degrees-to-Piston Position Conversion Chart
RPM Limiter Systems
RPM Limiter Function
Reverse RPM Limiters
RPM Limiter System Troubleshooting
700 Domestic Ignition System Overview
Electrical System Components – SLH
Electrical System Components – Virage
SLH Battery Box
Virage Battery Box
Battery Testing
Battery Charging Procedure
Digital Displays
Multi-Function Display (MFD)
Multi-Function Instrument (MFI)
MFD / MFI Troubleshooting
Dynamic Ignition Timing Adjustment – All Domestic Carbureted Models
Static Ignition Timing Adjustment
Ignition Timing Adjustment – Ignition Point Adjustment Unit
Trigger Coil Testing – Generation III PVL Ignition Systems
Alternate Method Of Testing Hall Effect Sensors
PVL Ignition Troubleshooting (Updated pages)
700cc Ignition Coils (page 7.26 missing)
Starter Motor
Starter Motor – Disassembly
Starter Motor – Inspection
Starter Motor – Assembly
Starter Motor – Troubleshooting
Warning Systems
Coolant Temperature Warning Circuit Operation
Temperature Warning Circuit Test
Temperature Sensor Test
Fuel Sender Operation and Sender Testing
Oil Level Sensor Troubleshooting
Polaris Electric Quick Trim System Operation
Polaris Quick Trim System Maintenance
Trim System – SLH
Bilge Pump
Wiring Diagrams
2001 SLH W014697D
2001 Virage W015197D
Index A-V
Back Cover (PN 9917163)


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