Manual

Bobcat 444, 500 & EARLY 600 Loader Workshop Repair Service Manual Supplement – 6556520

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This supplement workshop repair service manual PDF download for the 444, 500 & EARLY 600 Bobcat Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

This Service Supplement provides additional information necessary for servicing early model Bobcat loader. Use this supplement in conjunction with the 600 thru 611 Service Manual (#6556276), to provide complete servicing instruction for the 444, 500 and early 600 Bobcat loaders.

APPLICABLE MODELS :

Bobcat Loader 444, 500, 600

TABLE OF CONTENTS :

HYDRAULIC SYSTEM
ELECTRICAL SYSTEM
ENGINE SERVICE
ENGINE SERVICE WISCONSIN
ENGINE SERVICE ONAN
ENGINE SERVICE KOHLER
TROUBLESHOOTING
SERVICE MANUAL REVISIONS

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Pub. Number : 6556520 (7–83) Revised (3–87)
Total Pages : 100

This Manual To Be Used With The 600, 600D, 610, 611 Service Manual. Publication Number 6556276.

This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

MAINTENANCE SAFETY
CONTENTS
FOREWORD

HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
CHANGING AND ADDING HYDRAULIC OIL
DRAINING CONDENSATION
DESCRIPTION OF HYDRAULIC CIRCUIT
OIL FILTRATION
TUBLINES, HOSES, FITTING
37° Flare Connection
Straight Thread O-Ring Fitting (Elbow, Adapter, Etc.)
Pipe Thread Fittings
Tubelines and Hoses
HYDRAULIC SYSTEM (444 & 500)
CHANGING HYDRAULIC OIL FILTER ELEMENT
CHECKING THE OVERALL CONDITION OF HYDRAULIC SYSTEM
CHANGING MASTER RELIEF SETTING
CARTRIDGE RELIEF PRESSURE SETTING
VARIABLE SPEED VALVE
VARIABLE SPEED CHECK (LOCK) VALVE
CLUTCH PRESSURE RELIEF VALVE
CONTROL VALVE SEAL REPLACEMENT
HYDRAULIC PUMP REPAIR (Webster Pump)
HYDRAULIC CYLINDER REPAIR
HYDRAULIC PUMP ALIGNMENT (M–500 and M–444 Gasoline or LP Gas)

ELECTRICAL SYSTEM
ALTERNATOR CHARGE SYSTEM (500, 600)
Installation of Equipment Solenoids
Rectifier–Regulator Mounting
Flywheel Alternator System
Servicing the Alternator System
CHECKING THE RECTIFIER AND REGULATOR
STATOR CHECKS

ENGINE SERVICE
WISCONSIN ENGINE SERVICE (M–600)
RESTORING COMPRESSION
GOVERNOR ADJUSTMENT
STORAGE OF ENGINES
RETURNING STORED ENGINE TO SERVICE
CARBURETOR ADJUSTMENT
CARBURETOR RECONDITIONING
LPG CARBURETOR SERVICE
VAPORIZER – PRIMARY REGULATOR SERVICE
SECONDARY REGULATOR SERVICE
LP FUEL FILTER LOCK
IGNITION TIMING
DISTRIBUTOR MAINTENANCE
SPARK PLUG
HIGH TEMPERATURE SAFETY SWITCH
ENGINE RECONDITIONING
ACCESSORIES
FLYWHEEL
AIR SHROUDING
CARBURETOR & MANIFOLDS
CYLINDER HEAD
GEAR COVER
CAMSHAFT GEAR
IDLER GEAR AND SHAFT
OIL PAN
OIL PUMP
PISTONS AND CONNECTING RODS
PISTON RINGS
CYLINDER BLOCKS
VALVES & SEAT INSERTS
CRANKSHAFT
CAMSHAFT
VALVE TAPPETS
TECHNICAL DATA (Wisconsin)
FITS & CLEARANCES
TORQUE VALUES
Untitled
ONAN ENGINE SERVICE (444)
ENGINE OIL
CRANKCASE BREATHER
GOVERNOR & SPEED CONTROL
CARBURETOR ADJUSTMENT
CARBURETOR RECONDITIONING (Gasoline)
FUEL PUMP
CARBURETOR RECONDITIONING (LP Gas)
VAPORIZER – PRIMARY REGULATOR SERVICE
VALVE SYSTEM
TAPPET ADJUSTMENT
IGNITION TIMING
SPARK PLUGS
ENGINE RECONDITIONING
TECHNICAL DATA (Onan)
FITS & CLEARANCES
TORQUE VALUES
KOHLER ENGINE SERVICE (500)
ENGINE OIL
COMPRESSION CHECK
CRANKCASE BREATHER
GOVERNOR & SPEED CONTROL
CARBURETOR ADJUSTMENT
CARBURETOR RECONDITIONING
ELECTRIC FUEL PUMP SERVICE
CARBURETOR ADJUSTMENTS (LPG)
CARBURETOR RECONDITIONING (LP Gas)
VAPORIZER–PRIMARY REGULATOR SERVICE
IGNITION TIMING
USING TIMING LIGHT
MAGNETO SERVICE
ELECTRICAL SYSTEM
ENGINE RECONDITIONING
TECHNICAL DATA (Kohler)
RUNNING CLEARANCES
OIL PUMP
MAGNETO IGNITION
TORQUE VALUES

SERVICE MANUAL REVISIONS
600-01

 

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Bobcat 444, 500 & EARLY 600 Loader Workshop Repair Service Manual Supplement – 6556520.pdf

Source : Sitelux.com

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