Bobcat T3571, T3571L Telescopic Handler Service Manual – 4852150

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Bobcat T3571(L) Telescopic Handler Service Manual – 4852150 (07-06)
T3571 (S/N: 362811001 & above) – T3571L (S/N: 362911001 & above)

This service manual PDF download for the T3571, T3571L Bobcat Telescopic Handler has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

Bobcat Telescopic Handler T3571, T3571L
T3571 – (S/N: 362811001 & above)
T3571L – (S/N: 362911001 & above)

TABLE OF CONTENTS :

FOREWORD
SAFETY INSTRUCTIONS
SERIAL NUMBER LOCATIONS
DELIVERY REPORT
IDENTIFICATION OF THE TELESCOPIC HANDLER
SAFETY AND MAINTENANCE
HYDRAULIC SYSTEM
HYDROSTATIC SYSTEM
DRIVE SYSTEM
MAIN FRAME
ELECTRICAL SYSTEM AND ANALYSIS
ENGINE SERVICE
HEATING, VENTILATION, AIR CONDITIONING
SPECIFICATIONS

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 4852150 (07-06)
Total Pages : 1034

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T3571
S/N 362811001 & above
T3571L
S/N 362911001 & above
MAINTENANCE SAFETY
ALPHABETICAL INDEX
ALPHABETICAL INDEX (CONT’D)
Contents
FOReWORD II
SAFETY INSTRUCTIONS V
Serial Number LocationS VII
Delivery Report VII
Identification of the telescopic handler VIII
SAFETY AND MAINTENANCE 10-01
HYDRAULIC SYSTEM 20-01
HYDROSTATIC SYSTEM 30-01
DRIVE SYSTEM 40-01
MAIN FRAME 50-01
ELECTRICAL SYSTEM AND ANALYSIS 60-01
ENGINE SERVICE 70-01
HEATING, VENTILATION, AIR CONDITIONING 80-01
SPECIFICATIONS SPEC-01
FOReWORD
This manual is for the Bobcat Telescopic Handler mechanic. It provides necessary servicing and adjustment procedures for the Bob…
A general inspection of the following items must be made after the Telescopic Handler has had service or repair:
SAFETY INSTRUCTIONS
Before Operation
SAFETY INSTRUCTIONS (CONT’D)
Safe Operation Is The Operator’s Responsibility
Safe Operation Needs A Qualified Operator
A Qualified Operator Must Do The Following:
Serial Number LocationS
Telescopic Handler Serial Number
Figure 1
Engine Serial Number
Figure 2
Other Serial Numbers
Delivery Report
Figure 3
Identification of the telescopic handler
Figure 4
SAFETY AND MAINTENANCE
AIR CLEANER SERVICE 10-60-1
Replacing Filter Element 10-60-1
OPTIONAL APPROVED BOOM STOP 10-150-1
Installing The Approved Boom Stop 10-150-1
Removing The Approved Boom Stop 10-150-1
AXLES (FRONT AND REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 10-110-1
Checking Oil Level (Front Differential) 10-110-2
Checking Oil Level (Planetary Carrier) 10-110-1
Checking Oil Level (Rear Differential) 10-110-2
Draining Oil (Front Differential) 10-110-2
Draining Oil (Planetary Carrier) 10-110-1
Draining Oil (Rear Differential) 10-110-2
AXLES (FRONT AND REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) 10-111-1
Checking Oil Level (Front Differential) 10-111-2
Checking Oil Level (Planetary Carrier) 10-111-1
Checking Oil Level (Rear Differential) 10-111-2
Draining Oil (Front Differential) 10-111-3
Draining Oil (Planetary Carrier) 10-111-1
Draining Oil (Rear Differential) 10-111-2
ENGINE COOLING SYSTEM 10-70-1
Checking The Coolant Level 10-70-1
Cleaning The Cooling System 10-70-1
Replacing The Coolant 10-70-2
ENGINE COVER 10-160-1
Opening And Closing The Engine Cover 10-160-1
ENGINE LUBRICATION SYSTEM 10-90-1
Checking Engine Oil 10-90-1
Oil Chart 10-90-1
Replacing Oil And Filter 10-90-2
FUEL SYSTEM 10-80-1
Filling The Fuel Tank 10-80-1
Fuel Filter 10-80-1
Fuel Specifications 10-80-1
Continued On Next Page
SAFETY AND MAINTENANCE (Cont’d)
HYDRAULIC/HYDROSTATIC SYSTEM 10-100-1
Checking And Adding Fluid 10-100-1
Replacing Hydraulic Fluid 10-100-3
LIFTING AND BLOCKING THE Telescopic Handler 10-10-1
Procedure 10-10-1
LUBRICATION (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 10-120-1
Procedure 10-120-1
LUBRICATION (For S/N 362812001 and Above, S/N 362912001 and Above) 10-121-1
Procedure 10-121-1
OPERATOR CAB 10-20-1
Cab Door 10-20-2
Cab Door Window 10-20-2
Emergency Exit 10-20-1
SERVICE SCHEDULE 10-50-1
TIRE MAINTENANCE 10-130-1
Tire Mounting 10-130-1
Tire Rotation 10-130-1
Wheel Nuts 10-130-1
TOWING THE Telescopic Handler 10-40-1
Preparing for towing 10-40-1
Disengaging the hydrostatic transmission 10-40-1
Releasing the handbrake (For S/N 362811001 – 362812000, S/N 362911001 – 368012000): 10-40-2
Releasing the handbrake (For S/N 362812001 and Above, S/N 362912001 and Above): 10-40-2
Towing the Telescopic Handler 10-40-3
TRANSPORTING THE Telescopic Handler 10-30-1
Procedure 10-30-1
LIFTING AND BLOCKING THE Telescopic Handler
Figure 10-10-1
Figure 10-10-2
OPERATOR CAB
Figure 10-20-1
Figure 10-20-2
OPERATOR CAB (CONT’D)
Figure 10-20-3
Figure 10-20-4
Figure 10-20-5
Figure 10-20-6
TRANSPORTING THE Telescopic Handler
Figure 10-30-1
TOWING THE Telescopic Handler
Preparing for towing
The Telescopic Handler can be towed a short distance such as removing it from mud or loading onto a transport vehicle.
The machine must be prepared before towing.
Disengaging the hydrostatic transmission
It is impossible for oil to circulate in a hydrostatic transmission in a closed circuit when the machine is not running, this operation involves making oil circulation possible:
Figure 10-40-2
If the optional tow valve is installed, simply raise the engine cover and turn the valve counterclockwise 90˚ (Item 1) [Figure 10-40-2] to TOWING POSITION.
Follow the below procedure if the optional tow valve is not installed:
Figure 10-40-3
TOWING THE Telescopic Handler (CONT’d)
Releasing the handbrake (For S/N 362811001 – 362812000, S/N 362911001 – 368012000):
As the machine’s handbrake is tightened by lack of pressure, this operation involves releasing the brake mechanically:
Figure 10-40-4
Figure 10-40-5
The brakes are now released for towing the vehicle.
Releasing the handbrake (For S/N 362812001 and Above, S/N 362912001 and Above):
As the machine’s brakes are tightened by lack of hydraulic pressure (= handbraked position), this operation involves releasing the brakes mechanically. Only the front axle has brakes.
The following procedure describes how to untighten the brakes.
Figure 10-40-6
Figure 10-40-7
The brakes are now released for towing the vehicle.
TOWING THE Telescopic Handler (CONT’d)
Towing the Telescopic Handler
Tow the Telescopic Handler at slow speed.
After towing:
SERVICE SCHEDULE
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bobcat Telescopic Handler.
AIR CLEANER SERVICE
Figure 10-60-1
Figure 10-60-2
Figure 10-60-3
AIR CLEANER SERVICE (CONT’D)
Figure 10-60-4
ENGINE COOLING SYSTEM
Figure 10-70-1
Figure 10-70-2
Figure 10-70-3
ENGINE COOLING SYSTEM (CONT’D)
Figure 10-70-4
Figure 10-70-5
FUEL SYSTEM
Figure 10-80-1
Figure 10-80-2
ENGINE LUBRICATION SYSTEM
Figure 10-90-1
Oil Chart
Figure 10-90-2
ENGINE LUBRICATION SYSTEM (CONT’D)
Figure 10-90-3
Figure 10-90-4
Figure 10-90-5
HYDRAULIC/HYDROSTATIC SYSTEM
Figure 10-100-1
Figure 10-100-2
Figure 10-100-3
HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D)
Figure 10-100-4
HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D)
Figure 10-100-5
Figure 10-100-6
AXLES (FRONT AND REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Figure 10-110-1
Figure 10-110-2
AXLES (FRONT AND REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 10-110-3
Figure 10-110-4
Figure 10-110-5
Figure 10-110-6
AXLES (FRONT AND REAR) (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 10-10-111-2
AXLES (FRONT AND REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (Cont’d)
Figure 10-10-111-3
Figure 10-10-111-4
Figure 10-10-111-5
Figure 10-10-111-6
Figure 10-10-111-7
Figure 10-10-111-8
Figure 10-10-111-9
Figure 10-10-111-10
LUBRICATION (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Figure 10-120-1
1. Axle Pivots – Top and bottom (Item 1) [Figure 10-120- 1] all four wheels.
Figure 10-120-2
2. Universal Joints – Front and Rear (Item 1) [Figure 10- 120-2].
Figure 10-120-3
3. Axle Oscillation – Rear Axle (Item 1) [Figure 10-120- 3].
Figure 10-120-4
4. Attachment Frame Pivot (Item 1) [Figure 10-120-4].
LUBRICATION (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 10-120-5
5. Lower Pivot Link (Item 1) [Figure 10-120-5].
Figure 10-120-6
6. Remove the two cover bolts (Item 1) and cover (Item 2) [Figure 10-120-6].
Figure 10-120-7
7. Main Pivot Link (Item 1) [Figure 10-120-7].
Figure 10-120-8
8. Extension Cylinder Rod End (Item 1) [Figure 10-120- 8].
LUBRICATION (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 10-120-9
9. Lift Cylinder Rod End (Item 1) [Figure 10-120-9].
Figure 10-120-10
10. Lift Cylinder Base End (Item 1) [Figure 10-120-10].
Figure 10-120-11
11. Base End Slave Cylinder (Item 1) [Figure 10-120-11].
Figure 10-120-12
12. Slave Cylinder Pivot Bracket (Item 1) [Figure 10-120- 12].
LUBRICATION (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 10-120-13
13. Boom Pivot (Item 1) [Figure 10-120-13] (Four Places).
Figure 10-120-14
14. Boom Slide [Figure 10-120-14] (Four Places).
Figure 10-120-15
15. Axle Oscillation – Front Axle (Item 1) [Figure 10-120- 15] (With Frame Leveling Only)
Figure 10-120-16
16. Axle Oscillation – Front Axle (Item 1) [Figure 10-120- 16] (With Frame Leveling Only)
LUBRICATION (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 10-120-17
17. Cab door hinges (upper) (Item 1) [Figure 10-120-17]
Figure 10-120-18
18. Cab door hinges (lower) (Item 1) [Figure 10-120-18]
LUBRICATION (For S/N 362812001 and Above, S/N 362912001 and Above)
1. Axle Pivots – Top and bottom (Item 1) [Figure 10-121- 1] all four wheels.
Figure 10-121-2
2. Universal Joints – Front and Rear (Item 1) [Figure 10- 121-2] (earlier models only).
Figure 10-121-3
3. Axle Oscillation – Rear Axle (Item 1) [Figure 10-121- 3].
Figure 10-121-4
4. Attachment Frame Pivot (Item 1) [Figure 10-121-4].
LUBRICATION (Cont’d) (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 10-121-5
5. Lower Pivot Link (Item 1) [Figure 10-121-5].
Figure 10-121-6
6. Remove the two cover bolts (Item 1) and cover (item 2) [Figure 10-121-6].
Figure 10-121-7
7. Main Pivot Link (Item 1) [Figure 10-121-7].
Figure 10-121-8
8. Extension Cylinder Rod End (Item 1) [Figure 10-121- 8].
LUBRICATION (Cont’d) (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 10-121-9
9. Lift Cylinder Rod End (Item 1) [Figure 10-121-9].
Figure 10-121-10
10. Lift Cylinder Base End (Item 1) [Figure 10-121-10].
Figure 10-121-11
11. Base End Slave Cylinder (Item 1) [Figure 10-121-11].
Figure 10-120-1
12. Slave Cylinder Pivot Bracket (Item 1) [Figure 10-120- 1].
LUBRICATION (Cont’d) (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 10-121-1
13. Boom Pivot (Item 1) [Figure 10-121-1] (Four Places).
Figure 10-121-2
14. Boom Slide [Figure 10-121-2] (Four Places).
Figure 10-121-3
15. Axle Oscillation – Front Axle (Item 1) [Figure 10-121- 3] (With Frame Leveling Only)
Figure 10-121-4
16. Axle Oscillation – Front Axle (Item 1) [Figure 10-121- 4] (With Frame Leveling Only)
LUBRICATION (CONT’D) (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 10-121-5
17. Cab Door Hinges (item 1) [Figure 10-121-5] (Upper).
Figure 10-121-6
18. Cab Door Hinges (item 1) [Figure 10-121-6] (Lower).
Figure 10-121-7
19. Universal joint (Item 1) [Figure 10-121-7]
TIRE MAINTENANCE
Figure 10-130-2
SPARK ARRESTOR MUFFLER
Figure 10-140-3
OPTIONAL APPROVED BOOM STOP
Figure 10-150-1
Figure 10-150-2
ENGINE COVER
AVOID INJURY OR DEATH
Never service or adjust the machine when the engine is running unless instructed to do so in the manual.
Figure 10-160-1
HYDRAULIC SYSTEM
ACCUMULATOR 20-210-1
Removal And Installation 20-210-1
BRAKE VALVE 20-120-1
Disassembly And Assembly 20-120-2
Removal And Installation 20-120-1
BUCKET POSITIONING CYLINDER 20-30-1
Assembly 20-30-9
Disassembly 20-30-5
Parts Identification 20-30-4
Removal And Installation 20-30-1
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 20-70-1
Assembly 20-70-8
Disassembly 20-70-2
Inspection 20-70-77
Parts Identification 20-70-1
DRIVE BOX (For S/N 362812001 and Above, S/N 362912001 and Above) 20-71-1
Assembly 20-71-6
Disassembly 20-71-2
Parts Identification 20-71-1
EXTENSION CYLINDER 20-40-1
Assembly 20-40-18
Cylinder Group Removal And Installation 20-40-1
Disassembly 20-40-14
Extension Cylinder Removal And Installation 20-40-5
Parts Identification 20-40-13
Tubeline Tray Assembly 20-40-9
Tubeline Tray Disassembly 20-40-7
Upper Tubeline Installation 20-40-3
Upper Tubeline Removal 20-40-3
FAN MOTOR 20-140-1
Disassembly And Assembly (1 speed version) 20-140-6
Parts Identification 20-140-5
Removal And Installation 20-140-1
FLOW CONTROL VALVE 20-172-1
Removal And Installation 20-172-1
HYDRAULIC SYSTEM (COnt’d)
FRAME LEVELING CYLINDER 20-100-1
Assembly 20-100-10
Disassembly 20-100-5
Parts Identification 20-100-4
Removal And Installation (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 20-100-1
Removal And Installation (For S/N 362812001 and Above, S/N 362912001 and Above) 20-100-2
GEAR PUMP 20-130-1
Disassembly And Assembly 20-130-5
Parts Identification 20-130-4
Removal And Installation 20-130-1
HYDRAULIC CONTROL VALVE (CONT’D) 20-170-11
Auxiliary/Frame Leveling Valve Section Disassembly And Assembly 20-170-40
Disassembly And Assembly 20-170-16
End Housing Disassembly And Assembly 20-170-17
Inlet-Outlet Valve Section Disassembly And Assembly 20-170-50
Lifting Valve Section Disassembly And Assembly 20-170-18
Parts Identification 20-170-15
Removal And Installation 20-170-11
Telescoping Valve Section Disassembly And Assembly 20-170-28
Tilting Valve Section Disassembly And Assembly 20-170-23
HYDRAULIC RESERVOIR 20-150-1
Removal And Installation 20-150-1
HYDRAULIC SYSTEM INFORMATION 20-10-1
Tightening Procedures 20-10-5
Troubleshooting Chart 20-10-4
JOYSTICK 20-180-1
Removal And Installation 20-180-1
LIFT CYLINDER 20-20-1
Assembly 20-20-11
Disassembly 20-20-6
Parts Identification 20-20-5
Removal And Installation 20-20-1
MAIN RELIEF VALVE 20-80-1
MAIN RELIEF VALVE (CONT’D) 20-80-3
Testing And Adjustment 20-80-1
hydraulic system (cont’d)
PARKING BRAKE 20-190-1
Parking Brake Valve Disassembly And Assembly 20-190-2
Parking Brake Valve Removal And Installation 20-190-1
PORT RELIEF VALVES 20-171-1
Adjustment Procedure 20-171-1
PILOT PRESSURE LOCK OUT VALVE 20-200-1
Disassembly And Assembly 20-200-3
Removal And Installation 20-200-2
Testing 20-200-1
QUICK TACH CYLINDER 20-90-1
Assembly 20-90-7
Disassembly 20-90-4
Parts Identification 20-90-3
Removal And Installation 20-90-1
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 20-60-1
Assembly 20-60-7
Disassembly 20-60-4
Parts Identification 20-60-3
Removal And Installation 20-60-1
STEERING CYLINDER (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) 20-61-1
Assembling the Steering Cylinder 20-61-7
Disassembling the Steering Cylinder 20-61-5
Removing the Steering Cylinder 20-61-1
Installing the Steering Cylinder 20-61-3
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 20-62-1
Assembly 20-62-7
Disassembly 20-62-4
Parts Identification 20-62-3
Removal And Installation 20-62-1
hydraulic system (cont’d)
STEERING CYLINDER (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) 20-63-1
Assembling the Steering Cylinder 20-63-7
Disassembling the Steering Cylinder 20-63-5
Removing the Steering Cylinder 20-63-1
Installing the Steering Cylinder 20-63-3
STEERING MODE VALVE BLOCK 20-110-1
Assembly 20-110-6
Disassembly 20-110-4
Parts Identification 20-110-3
Removal And Installation 20-110-1
Solenoid Testing 20-110-6
STEERING VALVE 20-160-1
Assembly 20-160-9
Disassembly 20-160-3
Inspection 20-160-9
Parts Identification 20-160-2
Removal And Installation 20-160-1
TILT CYLINDER 20-50-1
Assembly 20-50-7
Disassembly 20-50-3
Parts Identification 20-50-2
Removal And Installation 20-50-1
Optional TOW VALVE 20-220-1
Disassembly And Assembly 20-220-2
Removal And Installation 20-220-1
HYDRAULIC SYSTEM INFORMATION
HYDRAULIC SYSTEM INFORMATION (CONT’D)
HYDRAULIC SYSTEM INFORMATION (CONT’D)
HYDRAULIC SYSTEM INFORMATION (CONT’D)
HYDRAULIC SYSTEM INFORMATION (CONT’D)
LIFT CYLINDER
Figure 20-20-1
Figure 20-20-2
Figure 20-20-3
Figure 20-20-4
LIFT CYLINDER (Cont’d)
Figure 20-20-5
Figure 20-20-6
1. Rotate the battery disconnect switch (Item 1) [Figure 20-20-6] to the right to disconnect the power supply from the battery.
Figure 20-20-7
2. The side window (Item 1) and frame opening (Item 2) [Figure 20-20-7] must be protected from sparks.
Figure 20-20-8
3. The cylinder rod must be wrapped with a damp welding blanket (Item 1) [Figure 20-20-8] to prevent damage.
LIFT CYLINDER (Cont’d)
Figure 20-20-9
Figure 20-20-10
Figure 20-20-11
Figure 20-20-12
LIFT CYLINDER (Cont’d)
Figure 20-20-13
Figure 20-20-14
Figure 20-20-15
LIFT CYLINDER (Cont’d)
Parts Identification
LIFT CYLINDER (Cont’d)
Figure 20-20-16
Figure 20-20-17
Figure 20-20-18
Figure 20-20-19
LIFT CYLINDER (Cont’d)
Figure 20-20-20
Figure 20-20-21
Figure 20-20-22
Figure 20-20-23
LIFT CYLINDER (Cont’d)
Figure 20-20-24
Figure 20-20-25
Figure 20-20-26
Figure 20-20-27
LIFT CYLINDER (Cont’d)
Figure 20-20-28
Figure 20-20-29
Figure 20-20-30
Figure 20-20-31
LIFT CYLINDER (Cont’d)
Figure 20-20-32
Figure 20-20-33
LIFT CYLINDER (Cont’d)
Figure 20-20-34
Figure 20-20-35
Figure 20-20-36
Figure 20-20-37
LIFT CYLINDER (Cont’d)
Figure 20-20-38
Figure 20-20-39
Figure 20-20-40
Figure 20-20-41
LIFT CYLINDER (Cont’d)
Figure 20-20-42
Figure 20-20-43
Figure 20-20-44
Figure 20-20-45
LIFT CYLINDER (Cont’d)
Figure 20-20-46
Figure 20-20-47
Figure 20-20-48
Figure 20-20-49
LIFT CYLINDER (Cont’d)
Figure 20-20-50
BUCKET POSITIONING CYLINDER
Figure 20-30-1
Figure 20-30-2
Figure 20-30-3
Figure 20-30-4
BUCKET POSITIONING CYLINDER (Cont’d)
Figure 20-30-5
Figure 20-30-6
Figure 20-30-7
Figure 20-30-8
BUCKET POSITIONING CYLINDER (Cont’d)
Figure 20-30-9
Figure 20-30-10
BUCKET POSITIONING CYLINDER (CONT’D)
BUCKET POSITIONING CYLINDER (Cont’d)
Figure 20-30-11
Figure 20-30-12
Figure 20-30-13
Figure 20-30-14
BUCKET POSITIONING CYLINDER (Cont’d)
Figure 20-30-15
Figure 20-30-16
Figure 20-30-17
Figure 20-30-18
BUCKET POSITIONING CYLINDER (Cont’d)
Figure 20-30-19
Figure 20-30-20
Figure 20-30-21
Figure 20-30-22
BUCKET POSITIONING CYLINDER (Cont’d)
Figure 20-30-23
Figure 20-30-24
Figure 20-30-25
BUCKET POSITIONING CYLINDER (Cont’d)
Figure 20-30-26
Figure 20-30-27
Figure 20-30-28
Figure 20-30-29
BUCKET POSITIONING CYLINDER (Cont’d)
Figure 20-30-30
Figure 20-30-31
Figure 20-30-32
Figure 20-30-33
BUCKET POSITIONING CYLINDER (Cont’d)
Figure 20-30-34
Figure 20-30-35
Figure 20-30-36
Figure 20-30-37
BUCKET POSITIONING CYLINDER (Cont’d)
Figure 20-30-38
Figure 20-30-39
Figure 20-30-40
Figure 20-30-41
1.
Bushing
2.
Housing
3.
Wear Ring
4.
Seal
5.
O-ring
6.
Set Screw
7.
Piston
8.
Rod
9.
Head Gland
10.
Wiper
11.
Grease Fitting
EXTENSION CYLINDER
Figure 20-40-1
Figure 20-40-2
Figure 20-40-3
Figure 20-40-4
EXTENSION CYLINDER (Cont’d)
Figure 20-40-5
Figure 20-40-6
Figure 20-40-7
Figure 20-40-8
EXTENSION CYLINDER (CONT’D)
Figure 20-40-9
Figure 20-40-10
Figure 20-40-11
Figure 20-40-12
EXTENSION CYLINDER (CONT’D)
Figure 20-40-13
Figure 20-40-14
Figure 20-40-15
Figure 20-40-16
EXTENSION CYLINDER (CONT’D)
Figure 20-40-17
Figure 20-40-18
Figure 20-40-19
Figure 20-40-20
EXTENSION CYLINDER (CONT’D)
Figure 20-40-21
Figure 20-40-22
Figure 20-40-23
Figure 20-40-24
EXTENSION CYLINDER (CONT’D)
Figure 20-40-25
Figure 20-40-26
Figure 20-40-27
Figure 20-40-28
EXTENSION CYLINDER (CONT’D)
Figure 20-40-29
Figure 20-40-30
Figure 20-40-31
Figure 20-40-32
EXTENSION CYLINDER (CONT’D)
Figure 20-40-33
Figure 20-40-34
Figure 20-40-35
Figure 20-40-36
EXTENSION CYLINDER (CONT’D)
Figure 20-40-37
Figure 20-40-38
Figure 20-40-39
Figure 20-40-40
EXTENSION CYLINDER (CONT’D)
Figure 20-40-41
Figure 20-40-42
Figure 20-40-43
Figure 20-40-44
EXTENSION CYLINDER (CONT’D)
Figure 20-40-45
EXTENSION CYLINDER (CONT’D)
EXTENSION CYLINDER (Cont’d)
Figure 20-40-46
Figure 20-40-47
Figure 20-40-48
Figure 20-40-49
EXTENSION CYLINDER (Cont’d)
Figure 20-40-50
Figure 20-40-51
Figure 20-40-52
Figure 20-40-53
EXTENSION CYLINDER (Cont’d)
Figure 20-40-54
Figure 20-40-55
Figure 20-40-56
Figure 20-40-57
EXTENSION CYLINDER (Cont’d)
Figure 20-40-58
Figure 20-40-59
Figure 20-40-60
Figure 20-40-61
EXTENSION CYLINDER (Cont’d)
Figure 20-40-62
Figure 20-40-63
Figure 20-40-64
Figure 20-40-65
EXTENSION CYLINDER (CONT’D)
Figure 20-40-66
Figure 20-40-67
Figure 20-40-68
Figure 20-40-69
EXTENSION CYLINDER (Cont’d)
Figure 20-40-70
Figure 20-40-71
Figure 20-40-72
Figure 20-40-73
EXTENSION CYLINDER (Cont’d)
Figure 20-40-74
Figure 20-40-75
Figure 20-40-76
Figure 20-40-77
EXTENSION CYLINDER (Cont’d)
Figure 20-40-78
Figure 20-40-79
Figure 20-40-80
TILT CYLINDER
Figure 20-50-1
Figure 20-50-2
Figure 20-50-3
Figure 20-50-4
TILT CYLINDER (CONT’D)
TILT CYLINDER (Cont’d)
Figure 20-50-5
Figure 20-50-6
Figure 20-50-7
Figure 20-50-8
TILT CYLINDER (Cont’d)
Figure 20-50-9
Figure 20-50-10
Figure 20-50-11
Figure 20-50-12
TILT CYLINDER (Cont’d)
Figure 20-50-13
Figure 20-50-14
Figure 20-50-15
Figure 20-50-16
TILT CYLINDER (Cont’d)
Figure 20-50-17
Figure 20-50-18
Figure 20-50-19
Figure 20-50-20
TILT CYLINDER (Cont’d)
Figure 20-50-21
Figure 20-50-22
Figure 20-50-23
Figure 20-50-24
TILT CYLINDER (Cont’d)
Figure 20-50-25
Figure 20-50-26
Figure 20-50-27
Figure 20-50-28
TILT CYLINDER (Cont’d)
Figure 20-50-29
Figure 20-50-30
Figure 20-50-31
Figure 20-50-32
TILT CYLINDER (Cont’d)
Figure 20-50-33
Figure 20-50-34
Figure 20-50-35
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Figure 20-60-1
Figure 20-60-2
Figure 20-60-3
Figure 20-60-4
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 20-60-5
Figure 20-60-6
Figure 20-60-7
Figure 20-60-8
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Parts Identification
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 20-60-9
Figure 20-60-10
Figure 20-60-11
Figure 20-60-12
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 20-60-13
Figure 20-60-14
Figure 20-60-15
Figure 20-60-16
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 20-60-17
Figure 20-60-18
Figure 20-60-19
Figure 20-60-20
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)(CONT’D)
Figure 20-60-21
Figure 20-60-22
Figure 20-60-23
Figure 20-60-24
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 20-60-25
Figure 20-60-26
Figure 20-60-27
Figure 20-60-28
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 20-60-29
Figure 20-60-30
Figure 20-60-31
Figure 20-60-32
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 20-60-33
Figure 20-60-34
Figure 20-60-35
Figure 20-60-36
STEERING CYLINDER (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 20-60-37
Figure 20-60-38
STEERING CYLINDER (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 20-61-2
Figure 20-61-3
Figure 20-61-4
STEERING CYLINDER (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-61-5
Figure 20-61-6
Figure 20-61-7
Figure 20-61-8
STEERING CYLINDER (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-61-9
Figure 20-61-10
Figure 20-61-11
Figure 20-61-12
STEERING CYLINDER (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-61-13
Figure 20-61-14
STEERING CYLINDER (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-61-15
Figure 20-61-16
Figure 20-61-17
Figure 20-61-18
STEERING CYLINDER (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-61-19
STEERING CYLINDER (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-61-20
Figure 20-61-21
Figure 20-61-22
Figure 20-61-23
STEERING CYLINDER (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-61-24
Figure 20-61-25
Figure 20-61-26
Figure 20-61-27
STEERING CYLINDER (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-61-28
Figure 20-61-29
Figure 20-61-30
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Figure 20-62-1
Figure 20-62-2
Figure 20-62-3
Figure 20-62-4
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-62-5
Figure 20-62-6
Figure 20-62-7
Figure 20-62-8
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Parts Identification
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-62-9
Figure 20-62-10
Figure 20-62-11
Figure 20-62-12
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-62-13
Figure 20-62-14
Figure 20-62-15
Figure 20-62-16
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-62-17
Figure 20-62-18
Figure 20-62-19
Figure 20-62-20
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-62-21
Figure 20-62-22
Figure 20-62-23
Figure 20-62-24
STEERING CYLINDER (REAR) (For S/N 3628 12000 and below, S/N 3629 12000 and below) (Cont’d)
Figure 20-62-25
Figure 20-62-26
Figure 20-62-27
Figure 20-62-28
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-62-29
Figure 20-62-30
Figure 20-62-31
Figure 20-62-32
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-62-33
Figure 20-62-34
Figure 20-62-35
Figure 20-62-36
STEERING CYLINDER (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-62-37
Figure 20-62-38
STEERING CYLINDER (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 20-63-1
Figure 20-63-2
Figure 20-63-3
Figure 20-63-4
STEERING CYLINDER (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-63-5
Figure 20-63-6
Figure 20-63-7
Figure 20-63-8
STEERING CYLINDER (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-63-9
Figure 20-63-10
Figure 20-63-11
Figure 20-63-12
STEERING CYLINDER (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-63-13
Figure 20-63-14
STEERING CYLINDER (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-63-15
Figure 20-63-16
Figure 20-63-17
Figure 20-63-18
STEERING CYLINDER (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-63-19
STEERING CYLINDER (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-63-20
Figure 20-63-21
Figure 20-63-22
Figure 20-63-23
STEERING CYLINDER (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-63-24
Figure 20-63-25
Figure 20-63-26
Figure 20-63-27
STEERING CYLINDER (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-63-28
Figure 20-63-29
Figure 20-63-30
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Parts Identification
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-1
Figure 20-70-2
Figure 20-70-3
Figure 20-70-4
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-5
Figure 20-70-6
Figure 20-70-7
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-8
Figure 20-70-9
Figure 20-70-10
Figure 20-70-11
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-12
Figure 20-70-13
Figure 20-70-14
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-15
Figure 20-70-16
Figure 20-70-17
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-18
Figure 20-70-19
Figure 20-70-20
Figure 20-70-21
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-22
Figure 20-70-23
Figure 20-70-24
Figure 20-70-25
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-26
Figure 20-70-27
Figure 20-70-28
Figure 20-70-29
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-30
Figure 20-70-31
Figure 20-70-32
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-33
Figure 20-70-34
Figure 20-70-35
Figure 20-70-36
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-37
Figure 20-70-38
Figure 20-70-39
Figure 20-70-40
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-41
Figure 20-70-42
Figure 20-70-43
DRIVE BOX (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 20-70-44
Figure 20-70-45
Figure 20-70-46
Figure 20-70-47
DRIVE BOX (For S/N 362812001 and Above, S/N 362912001 and Above)
Parts Identification
Figure 20-71-1
DRIVE BOX (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-71-2
Figure 20-71-3
Figure 20-71-4
Figure 20-71-5
DRIVE BOX (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-71-6
Figure 20-71-7
Figure 20-71-8
Figure 20-71-9
DRIVE BOX (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-71-10
Figure 20-71-11
Figure 20-71-12
DRIVE BOX (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-71-13
Figure 20-71-14
Figure 20-71-15
Figure 20-71-16
DRIVE BOX (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-71-17
Figure 20-71-18
Figure 20-71-19
Figure 20-71-20
DRIVE BOX (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-71-21
Figure 20-71-22
Figure 20-71-23
Figure 20-71-24
DRIVE BOX (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 20-71-25
Figure 20-71-26
Figure 20-71-27
Figure 20-71-28
special tools
MAIN RELIEF VALVE
Figure 20-20-1
Figure 20-80-2
Figure 20-80-3
MAIN RELIEF VALVE (CONT’D)
Figure 20-80-4
Figure 20-80-5
MAIN RELIEF VALVE (CONT’D)
Figure 20-80-6
QUICK TACH CYLINDER
Figure 20-90-1
Figure 20-90-2
Figure 20-90-3
Figure 20-90-4
QUICK TACH CYLINDER (Cont’d)
Figure 20-90-5
Figure 20-90-6
Figure 20-90-7
Figure 20-90-8
QUICK TACH CYLINDER (Cont’d)
Parts Identification
QUICK TACH CYLINDER (Cont’d)
Figure 20-90-9
Figure 20-90-10
Figure 20-90-11
Figure 20-90-12
QUICK TACH CYLINDER (Cont’d)
Figure 20-90-13
Figure 20-90-14
Figure 20-90-15
Figure 20-90-16
QUICK TACH CYLINDER (Cont’d)
Figure 20-90-17
Figure 20-90-18
Figure 20-90-19
QUICK TACH CYLINDER (Cont’d)
Figure 20-90-20
Figure 20-90-21
Figure 20-90-22
Figure 20-90-23
QUICK TACH CYLINDER (Cont’d)
Figure 20-90-24
Figure 20-90-25
Figure 20-90-26
FRAME LEVELING CYLINDER
Figure 20-100-2
Figure 20-100-3
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-4
Figure 20-100-5
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-2
Figure 20-100-3
Figure 20-100-4
FRAME LEVELING CYLINDER (CONT’D)
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-5
Figure 20-100-6
Figure 20-100-7
Figure 20-100-8
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-9
Figure 20-100-10
Figure 20-100-11
Figure 20-100-12
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-13
Figure 20-100-14
Figure 20-100-15
Figure 20-100-16
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-17
Figure 20-100-18
Figure 20-100-19
Figure 20-100-20
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-21
Figure 20-100-22
Figure 20-100-23
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-24
Figure 20-100-25
Figure 20-100-26
Figure 20-100-27
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-28
Figure 20-100-29
Figure 20-100-30
Figure 20-100-31
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-32
Figure 20-100-33
Figure 20-100-34
Figure 20-100-35
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-36
Figure 20-100-37
Figure 20-100-38
Figure 20-100-39
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-40
Figure 20-100-41
Figure 20-100-42
Figure 20-100-43
FRAME LEVELING CYLINDER (CONT’D)
Figure 20-100-44
Figure 20-100-45
STEERING MODE VALVE BLOCK
Figure 20-110-1
Figure 20-110-2
STEERING MODE VALVE BLOCK (CONT’D)
Figure 20-110-3
Figure 20-110-4
STEERING MODE VALVE BLOCK (CONT’D)
STEERING MODE VALVE BLOCK (Cont’d)
Figure 20-110-5
Figure 20-110-6
Figure 20-110-7
Figure 20-110-8
STEERING MODE VALVE BLOCK (Cont’d)
Figure 20-110-9
Figure 20-110-10
Figure 20-110-11
Figure 20-110-12
STEERING MODE VALVE BLOCK (Cont’d)
Figure 20-110-13
Figure 20-110-14
Figure 20-110-15
Figure 20-110-16
STEERING MODE VALVE BLOCK (Cont’d)
Figure 20-110-17
Figure 20-110-18
Figure 20-110-19
Figure 20-110-20
STEERING MODE VALVE BLOCK (Cont’d)
Figure 20-110-21
Figure 20-110-22
BRAKE VALVE
Figure 20-120-1
Figure 20-120-2
Figure 20-120-3
Figure 20-120-4
BRAKE VALVE (CONT’D)
Figure 20-120-5
Figure 20-120-6
Figure 20-120-7
Figure 20-120-8
BRAKE VALVE (CONT’D)
Figure 20-120-9
Figure 20-120-10
Figure 20-120-11
Figure 20-120-12
BRAKE VALVE (CONT’D)
Figure 20-120-13
Figure 20-120-14
Figure 20-120-15
GEAR PUMP
Figure 20-130-1
Figure 20-130-2
Figure 20-130-3
GEAR PUMP (Cont’d)
Figure 20-130-4
Figure 20-130-5
Figure 20-130-6
Figure 20-130-7
GEAR PUMP (Cont’d)
Figure 20-130-8
GEAR PUMP (CONT’D)
GEAR PUMP (Cont’d)
Figure 20-130-9
Figure 20-130-10
Figure 20-130-11
Figure 20-130-12
GEAR PUMP (Cont’d)
Figure 20-130-13
Figure 20-130-14
Figure 20-130-15
Figure 20-130-16
GEAR PUMP (Cont’d)
Figure 20-130-17
Figure 20-130-18
Figure 20-130-19
Figure 20-130-20
GEAR PUMP (Cont’d)
Figure 20-130-21
Figure 20-130-22
Figure 20-130-23
Figure 20-130-24
GEAR PUMP (Cont’d)
Figure 20-130-25
Figure 20-130-26
Figure 20-130-27
Figure 20-130-28
1.
Fitting
2.
O-ring
3.
Spring
4.
Spring Seat
5.
Spool
6.
Screen
7.
Orifice Spool
8.
Bolt
9.
Housing
10.
Plug
11.
Bolt
12.
Washer
13.
Cover
14.
Seal Ring
15.
Housing
16.
Backup Ring
17.
Seal Ring
18.
Holder
19.
Gear
20.
Drive Shaft
21.
Mount Plate
22.
Thrust Plate
23.
Mount Plate
24.
Seal
25.
Snap ring
FAN MOTOR
Figure 20-140-1
Figure 20-140-2
Figure 20-140-3
Figure 20-140-4
FAN MOTOR (CONT’D)
Figure 20-140-5
Figure 20-140-6
Figure 20-140-7
Figure 20-140-8
FAN MOTOR (CONT’D)
Figure 20-140-9
Figure 20-140-10
Figure 20-140-11
Figure 20-140-12
FAN MOTOR (CONT’D)
Figure 20-140-13
FAN MOTOR (CONT’D)
FAN MOTOR (CONT’D)
Figure 20-140-14
Figure 20-140-15
Figure 20-140-16
FAN MOTOR (CONT’D)
Figure 20-140-17
Figure 20-140-18
Figure 20-140-19
Figure 20-140-20
FAN MOTOR (CONT’D)
Figure 20-140-21
Figure 20-140-22
Figure 20-140-23
FAN MOTOR (CONT’D)
Figure 20-140-24
Figure 20-140-25
Figure 20-140-26
Figure 20-140-27
FAN MOTOR (CONT’D)
Figure 20-140-28
Figure 20-140-29
Figure 20-140-30
Figure 20-140-31
FAN MOTOR (CONT’D)
Figure 20-140-32
Figure 20-140-33
Figure 20-140-34
HYDRAULIC RESERVOIR
Figure 20-150-1
Figure 20-150-2
Figure 20-150-3
Figure 20-150-4
HYDRAULIC RESERVOIR (CONT’D)
Figure 20-150-5
Figure 20-150-6
Figure 20-150-7
Figure 20-150-8
STEERING VALVE
Figure 20-160-1
Figure 20-160-2
STEERING VALVE (CONT’D)
STEERING VALVE (Cont’d)
Figure 20-160-3
Figure 20-160-4
Figure 20-160-5
Figure 20-160-6
Figure 20-160-7
STEERING VALVE (Cont’d)
Figure 20-160-8
Figure 20-160-9
Figure 20-160-10
Figure 20-160-11
STEERING VALVE (Cont’d)
Figure 20-160-12
Figure 20-160-13
Figure 20-160-14
Figure 20-160-15
STEERING VALVE (Cont’d)
Figure 20-160-16
Figure 20-160-17
Figure 20-160-18
Figure 20-160-19
STEERING VALVE (Cont’d)
Figure 20-160-20
Figure 20-160-21
Figure 20-160-22
Figure 20-160-23
STEERING VALVE (Cont’d)
Figure 20-160-24
Figure 20-160-25
Figure 20-160-26
Figure 20-160-27
STEERING VALVE (Cont’d)
Figure 20-160-28
Figure 20-160-29
Figure 20-160-30
Figure 20-160-31
STEERING VALVE (Cont’d)
Figure 20-160-32
Figure 20-160-33
Figure 20-160-34
Figure 20-160-35
STEERING VALVE (Cont’d)
Figure 20-160-36
Figure 20-160-37
Figure 20-160-38
Figure 20-160-39
Figure 20-160-40
STEERING VALVE (Cont’d)
Figure 20-160-41
Figure 20-160-42
Figure 20-160-43
Figure 20-160-44
STEERING VALVE (Cont’d)
Figure 20-160-45
Figure 20-160-46
Figure 20-160-47
Figure 20-160-48
STEERING VALVE (Cont’d)
Figure 20-160-49
Figure 20-160-50
Figure 20-160-51
Figure 20-160-52
STEERING VALVE (Cont’d)
Figure 20-160-53
HYDRAULIC CONTROL VALVE
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 170-10-1
Figure 20-170-2
1. Locate the telescoping valve section (Item 1) [Figure 20-170-2] on the control valve.
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-3
2. A test harness (Item 1) [Figure 20-170-3] (MEL 1609: p/n 6679457) must be installed in between the male and female connector (Item 2) [Figure 20-170-3] of the telescoping valve section.
3. Connect the groundlead (-) of the multimeter to plug 2 (white) of the testharness.
4. With the engine OFF, the key in the run position, check that the battery voltage is at least 12 volts or higher by checking the voltage between plug 2 (white) and plug 1 (red) of the test harness.
5. With the engine OFF, the key in the run position, check that the regulated voltage on the controller connector is 5 volts by checking the voltage between plug 2 (white) and plug 4 (blue) of the test harness.
Figure 20-170-4
6. With the telescopic function switch (Item 1) [Figure 20-170-4] in the minimum (back) position check that the voltage between plug 2 (white) and plug 3 (grey/ black) of the test harness is 0.9 volts.
7. With the telescopic function switch (Item 1) [Figure 20-170-4] in the neutral (middle) position check that the voltage between plug 2 (white) and plug 3 (grey/ black) of the test harness is 2.5 volts.
8. With the telescopic function switch (Item 1) [Figure 20-170-4] in the maximum (forward) position check that the voltage between plug 2 (white) and plug 3 (grey/black) of the test harness) is 4.1 volts.
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-5
9. Locate the test fitting (Item 1) [Figure 20-170-5] and remove the cap.
Figure 20-170-6
10. Install a 1000 PSI (70 bar) gauge on the test fitting [Figure 20-170-6].
11. Start the engine, lower the restraint bar (if equipped) and run the engine at 2200 RPM. Record the pressure. The pressure at the gauge should be 508 PSI (35 bar) maximum.
12. Remove the gauge.
Figure 20-170-7
13. Remove the hose (Item 1) [Figure 20-170-7] from the control valve, and install a tee fitting.
Figure 20-170-8
14. Install a 500 PSI (35 bar) gauge on the tee fitting [Figure 20-170-8].
15. Start the engine, lower the restraint bar (if equipped) and run the engine at 2200 RPM. Record the pressure. The pressure at the gauge should be 22 PSI (1,5 bar) maximum.
16. Remove the gauge.
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-9
17. With adequate room in front of the machine, start the engine, lower the restraint bar (if equipped) and run the engine at 22…
Figure 20-170-10
18. If the telescopic function does not work, with the engine running unplug the controller connector (Item 1) [Figure 20-170-10] and plug it back in.
Figure 20-170-11
19. If the telescopic function does not work, remove the two screws (Item 1) and remove the cover (Item 2) [Figure 20-170-11].
20. Start the engine, lower the restraint bar (if equipped) and run the engine at 2200 RPM.
Figure 20-170-12
21. Manually push and pull the spool (Item 1) [Figure 20- 170-12] to test the movement of the telescopic function in both directions.
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-13
Figure 20-170-14
1. Locate the auxiliary valve section (Item 1) [Figure 20- 170-14] on the control valve.
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-15
2. A test harness (Item 1) [Figure 20-170-3] (MEL 1609: p/n 6679457) must be installed in between the male and female connector (Item 2) [Figure 20-170-3] of the telescoping valve section.
3. Connect the groundlead (-) of the multimeter to plug 2 (white) of the testharness.
4. With the engine OFF, the key in the run position, check that the battery voltage is at least 12 volts or higher by checking the voltage between plug 2 (white) and plug 1 (red) of the test harness.
5. With the engine OFF, the key in the run position, check that the regulated voltage on the controller connector is 5 volts by checking the voltage between plug 2 (white) and plug 4 (blue) of the test harness.
Figure 20-170-16
6. With the auxiliary function switch (Item 1) [Figure 20- 170-4] in the minimum (back) position check that the voltage between plug 2 (white) and plug 3 (grey/black) of the test harness is 0.9 volts.
7. With the auxiliary function switch (Item 1) [Figure 20- 170-4] in the neutral (middle) position check that the voltage between plug 2 (white) and plug 3 (grey/black) of the test harness is 2.5 volts.
8. With the auxiliary function switch (Item 1) [Figure 20- 170-4] in the maximum (forward) position check that the voltage between plug 2 (white) and plug 3 (grey/ black) of the test harness) is 4.1 volts.
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-17
9. Locate the test fitting (Item 1) [Figure 20-170-17] and remove the cap.
Figure 20-170-18
10. Install a 1000 PSI (70 bar) gauge on the test fitting [Figure 20-170-18].
11. Start the engine, lower the restraint bar (if equipped) and run the engine at 2200 RPM. Record the pressure. The pressure at the gauge should be 508 PSI (35 bar) maximum.
12. Remove the gauge.
Figure 20-170-19
13. Remove the hose (Item 1) [Figure 20-170-19] from the control valve, and install a tee fitting.
Figure 20-170-20
14. Install a 500 PSI (35 bar) gauge on the tee fitting [Figure 20-170-20].
15. Start the engine, lower the restraint bar (if equipped) and run the engine at 2200 RPM. Record the pressure. The pressure at the gauge should be 22 PSI (1,5 bar) maximum.
16. Remove the gauge.
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-21
17. With adequate room in front of the machine, start the engine, lower the restraint bar (if equipped) and run the engine at 22…
Figure 20-170-22
18. If the auxiliary function does not work, with the engine running unplug the controller connector (Item 1) [Figure 20-170-22] and plug it back in.
Figure 20-170-23
19. If the auxiliary function does not work, remove the two screws (Item 1) and remove the cover (Item 2) [Figure 20-170-23].
20. Start the engine, lower the restraint bar (if equipped) and run the engine at 2200 RPM.
Figure 20-170-24
21. Manually push and pull the spool (Item 1) [Figure 20- 170-24] to test the movement of the auxiliary function in both directions.
HYDRAULIC CONTROL VALVE (CONT’D)
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-25
Figure 20-170-26
Figure 20-170-27
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-28
Figure 20-170-29
Figure 20-170-30
Figure 20-170-31
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-32
Figure 20-170-33
Figure 20-170-34
Figure 20-170-35
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-36
HYDRAULIC CONTROL VALVE (CONT’D)
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-37
Figure 20-170-38
Figure 20-170-39
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-40
Figure 20-170-41
Figure 20-170-42
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-43
Figure 20-170-44
Figure 20-170-45
Figure 20-170-46
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-47
Figure 20-170-48
Figure 20-170-49
Figure 20-170-50
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-51
Figure 20-170-52
Figure 20-170-53
Figure 20-170-54
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-55
Figure 20-170-56
Figure 20-170-57
Figure 20-170-58
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-59
Figure 20-170-60
Figure 20-170-61
Figure 20-170-62
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-63
Figure 20-170-64
Figure 20-170-65
Figure 20-170-66
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-67
Figure 20-170-68
Figure 20-170-69
Figure 20-170-70
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-71
Figure 20-170-72
Figure 20-170-73
Figure 20-170-74
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-75
Figure 20-170-76
Figure 20-170-77
Figure 20-170-78
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-79
Figure 20-170-80
Figure 20-170-81
Figure 20-170-82
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-83
Figure 20-170-84
Figure 20-170-85
Figure 20-170-86
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-87
Figure 20-170-88
Figure 20-170-89
Figure 20-170-90
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-91
Figure 20-170-92
Figure 20-170-93
Figure 20-170-94
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-95
Figure 20-170-96
Figure 20-170-97
Figure 20-170-98
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-99
Figure 20-170-100
Figure 20-170-101
Figure 20-170-102
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-103
Figure 20-170-104
Figure 20-170-105
Figure 20-170-106
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-107
Figure 20-170-108
Figure 20-170-109
Figure 20-170-110
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-111
Figure 20-170-112
Figure 20-170-113
Figure 20-170-114
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-115
Figure 20-170-116
Figure 20-170-117
Figure 20-170-118
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-119
Figure 20-170-120
Figure 20-170-121
Figure 20-170-122
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-123
Figure 20-170-124
Figure 20-170-125
Figure 20-170-126
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-127
Figure 20-170-128
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-129
Figure 20-170-130
Figure 20-170-131
Figure 20-170-132
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-133
Figure 20-170-134
Figure 20-170-135
Figure 20-170-136
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-137
Figure 20-170-138
Figure 20-170-139
Figure 20-170-140
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-141
Figure 20-170-142
Figure 20-170-143
Figure 20-170-144
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-145
Figure 20-170-146
Figure 20-170-147
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-148
Figure 20-170-149
Figure 20-170-150
Figure 20-170-151
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-152
Figure 20-170-153
Figure 20-170-154
Figure 20-170-155
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-156
Figure 20-170-157
Figure 20-170-158
Figure 20-170-159
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-160
Figure 20-170-161
Figure 20-170-162
Figure 20-170-163
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-164
Figure 20-170-165
Figure 20-170-166
Figure 20-170-167
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-168
Figure 20-170-169
Figure 20-170-170
Figure 20-170-171
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-172
Figure 20-170-173
Figure 20-170-174
Figure 20-170-175
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-176
Figure 20-170-177
Figure 20-170-178
Figure 20-170-179
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-180
Figure 20-170-181
Figure 20-170-182
Figure 20-170-183
HYDRAULIC CONTROL VALVE (CONT’D)
Figure 20-170-184
Figure 20-170-185
Figure 20-170-186
PORT RELIEF VALVES
Figure 20-171-2
FLOW CONTROL VALVE
Figure 20-172-2
Figure 20-172-3
JOYSTICK
Figure 20-180-1
Figure 20-180-2
Figure 20-180-3
JOYSTICK (CONT’D)
Figure 20-180-4
Figure 20-180-5
PARKING BRAKE
Figure 20-190-6
Figure 20-190-7
Figure 20-190-8
Figure 20-190-9
PARKING BRAKE (CONT’D)
Figure 20-190-10
Figure 20-190-11
Figure 20-190-12
Figure 20-190-13
Figure 20-190-14
PILOT PRESSURE LOCK OUT VALVE
Figure 20-200-2
Figure 20-200-3
PILOT PRESSURE LOCK OUT VALVE (CONT’D)
Figure 20-200-4
Figure 20-200-5
Figure 20-200-6
PILOT PRESSURE LOCK OUT VALVE (CONT’D)
Figure 20-200-7
Figure 20-200-8
Figure 20-200-9
Figure 20-200-10
PILOT PRESSURE LOCK OUT VALVE (CONT’D)
Figure 20-200-11
Figure 20-200-12
ACCUMULATOR
Figure 20-210-2
Optional TOW VALVE
Figure 20-220-1
Figure 20-220-2
Figure 20-220-3
TOW VALVE (CONT’D)
Figure 20-220-4
Figure 20-220-5
Figure 20-220-6
Figure 20-220-7
TOW VALVE (CONT’D)
Figure 20-220-8
Figure 20-220-9
Figure 20-220-10
TOW VALVE (CONT’D)
Figure 20-220-11
Figure 20-220-12
Figure 20-220-13
Figure 20-220-14
TOW VALVE (CONT’D)
Figure 20-220-15
Figure 20-220-16
Figure 20-220-17
HYDROSTATIC SYSTEM
HYDROSTATIC DRIVE MOTOR 30-30-1
Assembly 30-30-22
Disassembly 30-30-5
Inspection 30-30-20
Parts Identification 30-30-2
Removal And Installation 30-30-1
HYDROSTATIC PUMP 30-40-1
Assembly 30-40-25
Charge pressure checking procedure 30-40-40
Charge pressure adjusting procedure 30-40-40
Disassembly 30-40-9
Inspection 30-40-21
Parts Identification 30-40-4
Removal And Installation 30-40-1
HYDROSTATIC SYSTEM INFORMATION 30-10-1
Replenishing Valve Function 30-10-2
Troubleshooting Chart 30-10-1
OIL COOLER 30-20-1
Description 30-20-1
HYDROSTATIC SYSTEM INFORMATION
HYDROSTATIC SYSTEM INFORMATION (CONT’D)
Figure 30-10-1
1. To give replacement fluid to the low pressure side of the hydrostatic circuit. Replacement fluid is needed because of normal internal leakage and the controlled flow to the oil cooler for cooling; Function 1 [Figure 30-10-1].
2. To keep high pressure fluid out of the low pressure side of the hydrostatic circuitry; Function 2 [Figure 30- 10-1].
OIL COOLER
HYDROSTATIC DRIVE MOTOR
Figure 30-30-1
HYDROSTATIC DRIVE MOTOR (Cont’d)
Parts Identification
HYDROSTATIC DRIVE MOTOR (Cont’d)
Parts Identification (Cont’d)
HYDROSTATIC DRIVE MOTOR (Cont’d)
Parts Identification (Cont’d)
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-2
Figure 30-30-3
Figure 30-30-4
Figure 30-30-5
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-6
Figure 30-30-7
Figure 30-30-8
Figure 30-30-9
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-10
Figure 30-30-11
Figure 30-30-12
Figure 30-30-13
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-14
Figure 30-30-15
Figure 30-30-16
Figure 30-30-17
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-18
Figure 30-30-19
Figure 30-30-20
Figure 30-30-21
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-22
Figure 30-30-23
Figure 30-30-24
Figure 30-30-25
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-26
Figure 30-30-27
Figure 30-30-28
Figure 30-30-29
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-30
Figure 30-30-31
Figure 30-30-32
Figure 30-30-33
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-34
Figure 30-30-35
Figure 30-30-36
Figure 30-30-37
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-38
Figure 30-30-39
Figure 30-30-40
Figure 30-30-41
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-42
Figure 30-30-43
Figure 30-30-44
Figure 30-30-45
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-46
Figure 30-30-47
Figure 30-30-48
Figure 30-30-49
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-50
Figure 30-30-51
Figure 30-30-52
Figure 30-30-53
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-54
Figure 30-30-55
Figure 30-30-56
Figure 30-30-57
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-58
Figure 30-30-59
Figure 30-30-60
Figure 30-30-61
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-62
Figure 30-30-63
Figure 30-30-64
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-65
Figure 30-30-66
Figure 30-30-67
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-68
Figure 30-30-69
Figure 30-30-70
Figure 30-30-71
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-72
Figure 30-30-73
Figure 30-30-74
Figure 30-30-75
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-76
Figure 30-30-77
Figure 30-30-78
Figure 30-30-79
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-80
Figure 30-30-81
Figure 30-30-82
Figure 30-30-83
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-84
Figure 30-30-85
Figure 30-30-86
Figure 30-30-87
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-88
Figure 30-30-89
Figure 30-30-90
Figure 30-30-91
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-92
Figure 30-30-93
Figure 30-30-94
Figure 30-30-95
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-96
Figure 30-30-97
Figure 30-30-98
Figure 30-30-99
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-100
Figure 30-30-101
Figure 30-30-102
Figure 30-30-103
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-104
Figure 30-30-105
Figure 30-30-106
Figure 30-30-107
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-108
Figure 30-30-109
Figure 30-30-110
Figure 30-30-111
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-112
Figure 30-30-113
Figure 30-30-114
Figure 30-30-115
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-116
Figure 30-30-117
Figure 30-30-118
Figure 30-30-119
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-120
Figure 30-30-121
Figure 30-30-122
Figure 30-30-123
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-124
Figure 30-30-125
Figure 30-30-126
Figure 30-30-127
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-128
Figure 30-30-129
Figure 30-30-130
Figure 30-30-131
HYDROSTATIC DRIVE MOTOR (Cont’d)
Figure 30-30-132
Figure 30-30-133
Figure 30-30-134
Figure 30-30-135
HYDROSTATIC PUMP
Figure 30-40-1
Figure 30-40-2
Figure 30-40-3
HYDROSTATIC PUMP (CONT’D)
Figure 30-40-4
Figure 30-40-5
Figure 30-40-6
Figure 30-40-7
HYDROSTATIC PUMP (CONT’D)
Figure 30-40-8
Figure 30-40-9
Figure 30-40-10
HYDROSTATIC PUMP (Cont’d)
Parts Identification
HYDROSTATIC PUMP (Cont’d)
Parts Identification (Cont’d)
CUSTOMER PACKING LIST
HYDROSTATIC PUMP (CONT’D)
HYDROSTATIC PUMP (CONT’D)
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-11
Figure 30-40-12
Figure 30-40-13
Figure 30-40-14
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-15
Figure 30-40-16
Figure 30-40-17
Figure 30-40-18
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-19
Figure 30-40-20
Figure 30-40-21
Figure 30-40-22
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-23
Figure 30-40-24
Figure 30-40-25
Figure 30-40-26
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-27
Figure 30-40-28
Figure 30-40-29
Figure 30-40-30
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-31
Figure 30-40-32
Figure 30-40-33
Figure 30-40-34
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-35
Figure 30-40-36
Figure 30-40-37
Figure 30-40-38
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-39
Figure 30-40-40
Figure 30-40-41
Figure 30-40-42
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-43
Figure 30-40-44
Figure 30-40-45
Figure 30-40-46
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-47
Figure 30-40-48
Figure 30-40-49
Figure 30-40-50
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-51
Figure 30-40-52
Figure 30-40-53
Figure 30-40-54
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-55
Figure 30-40-56
Figure 30-40-57
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-58
Figure 30-40-59
Figure 30-40-60
Figure 30-40-61
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-62
Figure 30-40-63
Figure 30-40-64
Figure 30-40-65
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-66
Figure 30-40-67
Figure 30-40-68
Figure 30-40-69
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-70
Figure 30-40-71
Figure 30-40-72
Figure 30-40-73
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-74
Figure 30-40-75
Figure 30-40-76
Figure 30-40-77
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-78
Figure 30-40-79
Figure 30-40-80
Figure 30-40-81
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-82
Figure 30-40-83
Figure 30-40-84
Figure 30-40-85
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-86
Figure 30-40-87
Figure 30-40-88
Figure 30-40-89
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-90
Figure 30-40-91
Figure 30-40-92
Figure 30-40-93
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-94
Figure 30-40-95
Figure 30-40-96
Figure 30-40-97
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-98
Figure 30-40-99
Figure 30-40-100
Figure 30-40-101
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-102
Figure 30-40-103
Figure 30-40-104
Figure 30-40-105
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-106
Figure 30-40-107
Figure 30-40-108
Figure 30-40-109
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-110
Figure 30-40-111
Figure 30-40-112
Figure 30-40-113
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-114
Figure 30-40-115
Figure 30-40-116
Figure 30-40-117
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-118
Figure 30-40-119
Figure 30-40-120
Figure 30-40-121
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-122
Figure 30-40-123
Figure 30-40-124
Figure 30-40-125
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-126
Figure 30-40-127
Figure 30-40-128
Figure 30-40-129
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-130
Figure 30-40-131
HYDROSTATIC PUMP (Cont’d)
Figure 30-40-132
Figure 30-40-133
1.
Key
2.
Charge Pump Shaft
3.
Pin
4.
Wear Plate
5.
Gears
6.
Coupling
7.
Seal
8.
Charge Pump Cover
9.
Retaining Plate
10.
Bolt
11.
O-Ring
12.
Flange Adapter
13.
Washer
14.
Bolt
15.
O-Ring
1.
Valve Plate
2.
Retaining Ring
3.
Spring Retainer
4.
Spring
5.
Spring Seat
6.
Cylinder
7.
Bolt
8.
Slipper Guide Bearing
9.
Spacer
10.
Slipper Guide
11.
Piston
12.
Bolt
13.
Bolt
14.
Block
15.
Spring
16.
Servo Arm
17.
Pin
18.
Washer
19.
Swash Plate Guide
20.
Pin
21.
Housing
22.
Swash Plate
23.
Bearing Assembly
24.
Pin
25.
Housing
1.
Snap Ring
2.
Spring Guide
3.
Spring
4.
Spring Guide
5.
Bolt
6.
Bolt
7.
Servo Spring Housing
8.
Nut
9.
Screw
10.
Servo Cylinder
11.
O-Ring
12.
O-Ring
13.
Nut
14.
Nut
15.
Bearing
16.
Spacer
17.
Snap Ring
18.
Shaft
19.
Piston Ring
20.
O-Ring
21.
Block
22.
Servo Piston
23.
O-Ring
24.
O-Ring
25.
Bolt
26.
End Cap
27.
Shim
28.
Spring
29.
Spring Seat
30.
Guide Post
31.
Leveler
32.
O-ring
33.
Inserts
34.
Side Cover
35.
Bolt
36.
Nut
37.
Plug
DRIVE SYSTEM
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 40-20-1
Axle Housing/Drive Axle Assembly 40-20-52
Axle Housing/Drive Axle Disassembly 40-20-13
Axle Housing/Drive Axle Parts Identification 40-20-12
Brake Group Assembly 40-20-42
Brake Group Disassembly 40-20-18
Brake Group Inspection 40-20-24
Brake Group Parts Identification 40-20-18
Differential Assembly 40-20-39
Differential Disassembly 40-20-25
Differential Inspection 40-20-28
Differential Parts Identification 40-20-25
General Information 40-20-1
Pinion Group Assembly 40-20-33
Pinion Group Disassembly 40-20-30
Pinion Group Inspection 40-20-32
Pinion Group Parts Identification 40-20-29
Planetary Carrier Assembly 40-20-62
Planetary Carrier Disassembly 40-20-2
Planetary Carrier Inspection 40-20-4
Planetary Carrier Parts Identification 40-20-1
Steering Knuckle Assembly 40-20-57
Steering Knuckle Disassembly 40-20-10
Steering Knuckle Parts Identification 40-20-9
Wheel Hub Assembly 40-20-60
Wheel Hub Disassembly 40-20-6
Wheel Hub Inspection 40-20-9
Wheel Hub Parts Identification 40-20-5
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/ N 362912001 and Above) 40-22-1
General Information 40-22-1
Planetary carrier Assembly 40-22-53
Planetary Carrier Disassembly 40-22-2
Planetary Carrier Parts Identification 40-22-1
Steering Knuckle and Drive Axle Parts Identification 40-22-7
Steering Knuckle Assembly 40-22-50
Steering Knuckle Disassembly 40-22-8
Bevel pinion Parts Identification 40-22-23
Bevel Pinion Assembly 40-22-27
Bevel Pinion Disassembly 40-22-24
Continued On Next Page
DRIVE SYSTEM (Cont’d)
Brake system Identification 40-22-12
Brake System Assembly 40-22-41
Brake System Disassembly 40-22-13
Differential Parts Identification 40-22-17
Differential assembly 40-22-36
Differential Disassembly 40-22-18
Drive Axle Disassembly 40-22-10
Drive Axle Assembly 40-22-48
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/ N 362911001 – 362912000) (Cont’d) 40-21-1
Axle Housing/Drive Axle Assembly 40-21-46
Axle Housing/Drive Axle Disassembly 40-21-13
Axle Housing/Drive Axle Parts Identification 40-21-12
Differential Assembly 40-21-35
Differential Disassembly 40-21-16
Differential Inspection 40-21-23
Differential Parts Identification 40-21-16
General Information 40-21-1
Pinion Group Assembly 40-21-29
Pinion Group Disassembly 40-21-25
Pinion Group Inspection 40-21-28
Pinion Group Parts Identification 40-21-24
Planetary Carrier Assembly 40-21-54
Planetary Carrier Disassembly 40-21-2
Planetary Carrier Inspection 40-21-4
Planetary Carrier Parts Identification 40-21-1
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) 40-23-1
Bevel pinion Assembly 40-23-18
Bevel pinion Disassembly 40-23-15
Differential assembly 40-23-26
Differential and Bevel Pinion Parts Identification 40-23-10
Differential Disassembly 40-23-11
General Information 40-23-1
Steering Knuckle Assembly 40-23-31
Steering Knuckle Disassembly 40-23-8
Steering Knuckle and Drive Axle Parts Identification 40-23-7
Planetary Carrier Assembly 40-23-34
Planetary Carrier Parts Identification 40-23-1
Continued On Next Page
DRIVE SYSTEM (Cont’d)
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/ N 362911001 – 362912000) (Cont’d) 40-21-1
Steering Knuckle Assembly 40-21-49
Steering Knuckle Disassembly 40-21-10
Steering Knuckle Parts Identification 40-21-9
Wheel Hub Assembly 40-21-52
Wheel Hub Disassembly 40-21-6
Wheel Hub Inspection 40-21-9
Wheel Hub Parts Identification 40-21-5
AXLE PIVOT FRAME (Only For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 40-32-1
Bushing Removal And Installation 40-32-2
Removal And Installation 40-32-1
AXLE TOE-IN (For S/N 362812001 and Above, S/N 362912001 and Above) 40-41-1
Adjustment 40-41-1
AXLE TOE-IN (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 40-40-1
Adjustment 40-40-1
DRIVESHAFT 40-70-1
Removal And Installation 40-70-1
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) 40-33-1
Installation 40-33-8
Removal 40-33-1
FRONT AXLE WITHOUT FRAME LEVELING (For S/N 362811001 – 362812000) 40-30-1
Installation 40-30-7
Removal 40-30-1
FRONT AXLE WITH FRAME LEVELING (For S/N 362911001 – 362912000) 40-31-1
Installation 40-31-6
Removal 40-31-1
PARKING BRAKE (For S/N 362812001 and Above, S/N 362912001 and Above) 40-51-1
Preparing for towing 40-51-1
Disengaging the hydrostatic transmission 40-51-1
Releasing the parking brake 40-51-2
Towing the Telescopic Handler 40-51-2
Continued On Next Page
DRIVE SYSTEM (Cont’d)
PARKING BRAKE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 40-50-1
Preparing for towing 40-50-1
Disengaging the hydrostatic transmission 40-50-1
Releasing the parking brake 40-50-2
Towing the Telescopic Handler 40-50-2
REAR AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) 40-91-1
Installation 40-91-4
Removal 40-91-1
REAR AXLE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 40-90-1
Installation 40-90-4
Removal 40-90-1
SERVICE BRAKE (For S/N 362812001 and Above, S/N 362912001 and Above) 40-81-1
Bleeding The Brake Circuit 40-81-1
Description 40-81-1
SERVICE BRAKE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) 40-80-1
Bleeding The Brake Circuit 40-80-1
Description 40-80-1
STEERING ANGLE ADJUSTMENT (For S/N 362812001 and Above, S/N 362912001 and Above) 40-61-1
Adjustment 40-61-1
STEERING ANGLE ADJUSTMENT (For S/N 362811001 – 362812000, S/ N 362911001 – 362912000) 40-60-1
Adjustment 40-60-1
TROUBLESHOOTING 40-10-1
Chart 40-10-1
TROUBLESHOOTING
Chart
The following Troubleshooting Chart is provided for assistance in locating and correcting problems which are most common. Many of the recommended procedures must be done by authorized Bobcat Service Personnel only.
Pinion or Ring gear tooth broken
1, 2, 3, 4, 5, 6
Pinion teeth pitted
5, 11
Axle housing bent
12, 13
Worn or pitted bearings
3, 5, 6, 8, 11, 14
Oil leakage
6, 9, 10, 14, 15
Excessive wear on input shaft splines
3, 16, 17, 19
Pinion teeth fatigue
7, 12, 17, 19
Side gear spline worn
17, 19
Thrust washer surface worn
5, 6, 7
Inner diameter of tapered roller bearing worn
5, 6, 18, 19
Bent or broken half shaft
19
Half shaft broken at wheel side
20, 21
1. Excessive gear load
2. Incorrect gear adjustment (excessive play)
3. Pinion nut loose
4. Incorrect gear adjustment (insufficient play)
5. Insufficient lubrication
6. Contaminated oil
7. Incorrect lubrication
8. Worn bearings
9. Operation at high temperature
10. Low oil level
11. Excessive use
12. Overloaded
13. Accident
14. Normal Wear
15. Lip seal damaged
16. Pinion axle play
17. Continuous overload
18. Excessive pinion axle play
19. Vehicle intensively operated or overloaded
20. Wheel loose
21. Beam housing bent
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Planetary Carrier Parts Identification
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-1
Figure 40-20-2
Figure 40-20-3
Figure 40-20-4
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-5
Figure 40-20-6
Figure 40-20-7
Figure 40-20-8
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-9
Figure 40-20-10
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Wheel Hub Parts Identification
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-11
Figure 40-20-12
Figure 40-20-13
Figure 40-20-14
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-15
Figure 40-20-16
Figure 40-20-17
Figure 40-20-18
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-19
Figure 40-20-20
Figure 40-20-21
Figure 40-20-22
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-23
Steering Knuckle Parts Identification
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-24
Figure 40-20-25
Figure 40-20-26
Figure 40-20-27
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-28
Figure 40-20-29
Figure 40-20-30
Figure 40-20-31
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-32
Figure 40-20-33
Axle Housing/Drive Axle Parts Identification
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-34
Figure 40-20-35
Figure 40-20-36
Figure 40-20-37
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-38
Figure 40-20-39
Figure 40-20-40
Figure 40-20-41
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-42
Figure 40-20-43
Figure 40-20-44
Figure 40-20-45
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-46
Figure 40-20-47
Figure 40-20-48
Figure 40-20-49
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-50
Figure 40-20-51
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Brake Group Parts Identification
Figure 40-20-52
Figure 40-20-53
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-54
Figure 40-20-55
Figure 40-20-56
Figure 40-20-57
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-58
Figure 40-20-59
Figure 40-20-60
Figure 40-20-61
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-62
Figure 40-20-63
Figure 40-20-64
Figure 40-20-65
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-66
Figure 40-20-67
Figure 40-20-68
Figure 40-20-69
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-70
Figure 40-20-71
Figure 40-20-72
Figure 40-20-73
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-74
Figure 40-20-75
Figure 40-20-76
Figure 40-20-77
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Differential Parts Identification
Figure 40-20-78
Figure 40-20-79
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-80
Figure 40-20-81
Figure 40-20-82
Figure 40-20-83
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-84
Figure 40-20-85
Figure 40-20-86
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-87
Figure 40-20-88
Figure 40-20-89
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Pinion Group Parts Identification
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-90
Figure 40-20-91
Figure 40-20-92
Figure 40-20-93
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-94
Figure 40-20-95
Figure 40-20-96
Figure 40-20-97
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-98
Figure 40-20-99
Figure 40-20-100
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-101
Figure 40-20-102
Figure 40-20-103
Figure 40-20-104
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-105
Figure 40-20-106
Figure 40-20-107
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-108
Figure 40-20-109
Figure 40-20-110
Figure 40-20-111
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
Qty.










AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-112
Figure 40-20-113
Figure 40-20-114
Figure 40-20-115
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-116
Figure 40-20-117
Figure 40-20-118
Figure 40-20-119
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-120
Figure 40-20-121
Figure 40-20-122
Figure 40-20-123
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-124
Figure 40-20-125
Figure 40-20-126
Figure 40-20-127
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-128
Figure 40-20-129
Figure 40-20-130
Figure 40-20-131
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-132
Figure 40-20-133
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-134
Figure 40-20-135
Figure 40-20-136
Figure 40-20-137
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-138
Figure 40-20-139
Figure 40-20-140
Figure 40-20-141
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-142
Figure 40-20-143
Figure 40-20-144
Figure 40-20-145
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-146
Figure 40-20-147
Figure 40-20-148
Figure 40-20-149
AXLE AND DIFFERENTIAL (FRONT) (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-150
Figure 40-20-151
Figure 40-20-152
Figure 40-20-153
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-154
Figure 40-20-155
Figure 40-20-156
Figure 40-20-157
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-158
Figure 40-20-159
Figure 40-20-160
Figure 40-20-161
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-162
Figure 40-20-163
Figure 40-20-164
Figure 40-20-165
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-166
Figure 40-20-167
Figure 40-20-168
Figure 40-20-169
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-170
Figure 40-20-171
Figure 40-20-172
Figure 40-20-173
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-174
Figure 40-20-175
Figure 40-20-176
Figure 40-20-177
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-178
Figure 40-20-179
Figure 40-20-180
Figure 40-20-181
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-182
Figure 40-20-183
Figure 40-20-184
Figure 40-20-185
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-186
Figure 40-20-187
Figure 40-20-188
Figure 40-20-189
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-190
Figure 40-20-191
Figure 40-20-192
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-193
Figure 40-20-194
Figure 40-20-195
Figure 40-20-196
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-197
Figure 40-20-198
Figure 40-20-199
Figure 40-20-200
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-201
Figure 40-20-202
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-203
Figure 40-20-204
Figure 40-20-205
Figure 40-20-206
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-207
Figure 40-20-208
Figure 40-20-209
Figure 40-20-210
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-211
Figure 40-20-212
Figure 40-20-213
Figure 40-20-214
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-20-215
Figure 40-20-216
Figure 40-20-217
Figure 40-20-218
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Planetary Carrier Parts Identification
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-1
Figure 40-21-2
Figure 40-21-3
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-4
Figure 40-21-5
Figure 40-21-6
Figure 40-21-7
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-8
Figure 40-21-9
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Wheel Hub Parts Identification
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-10
Figure 40-21-11
Figure 40-21-12
Figure 40-21-13
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-14
Figure 40-21-15
Figure 40-21-16
Figure 40-21-17
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-18
Figure 40-21-19
Figure 40-21-20
Figure 40-21-21
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-22
Steering Knuckle Parts Identification
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-23
Figure 40-21-24
Figure 40-21-25
Figure 40-21-26
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-27
Figure 40-21-28
Figure 40-21-29
Figure 40-21-30
Figure 40-21-31
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-32
Figure 40-21-33
Axle Housing/Drive Axle Parts Identification
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-34
Figure 40-21-35
Figure 40-21-36
Figure 40-21-37
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-38
Figure 40-21-39
Figure 40-21-40
Figure 40-21-41
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-42
Figure 40-21-43
Figure 40-21-44
Figure 40-21-45
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Differential Parts Identification
Figure 40-21-46
Figure 40-21-47
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-48
Figure 40-21-49
Figure 40-21-50
Figure 40-21-51
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-52
Figure 40-21-53
Figure 40-21-54
Figure 40-21-55
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-56
Figure 40-21-57
Figure 40-21-58
Figure 40-21-59
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-60
Figure 40-21-61
Figure 40-21-62
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-63
Figure 40-21-64
Figure 40-21-65
Figure 40-21-66
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-67
Figure 40-21-68
Figure 40-21-69
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-70
Figure 40-21-71
Figure 40-21-72
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Pinion Group Parts Identification
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-73
Figure 40-21-74
Figure 40-21-75
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-76
Figure 40-21-77
Figure 40-21-78
Figure 40-21-79
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-80
Figure 40-21-81
Figure 40-21-82
Figure 40-21-83
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-84
Figure 40-21-85
Figure 40-21-86
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-87
Figure 40-21-88
Figure 40-21-89
Figure 40-21-90
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-91
Figure 40-21-92
Figure 40-21-93
Figure 40-21-94
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-95
Figure 40-21-96
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
Qty.










Figure 40-21-97
Figure 40-21-98
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-99
Figure 40-21-100
Figure 40-21-101
Figure 40-21-102
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-103
Figure 40-21-104
Figure 40-21-105
Figure 40-21-106
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-107
Figure 40-21-108
Figure 40-21-109
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-110
Figure 40-21-111
Figure 40-21-112
Figure 40-21-113
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-114
Figure 40-21-115
Figure 40-21-116
Figure 40-21-117
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-118
Figure 40-21-119
Figure 40-21-120
Figure 40-21-121
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-122
Figure 40-21-123
Figure 40-21-124
Figure 40-21-125
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-126
Figure 40-21-127
Figure 40-21-128
Figure 40-21-129
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-130
Figure 40-21-131
Figure 40-21-132
Figure 40-21-133
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-134
Figure 40-21-135
Figure 40-21-136
Figure 40-21-137
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-138
Figure 40-21-139
Figure 40-21-140
Figure 40-21-141
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-142
Figure 40-21-143
Figure 40-21-144
Figure 40-21-145
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-146
Figure 40-21-147
Figure 40-21-148
Figure 40-21-149
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-150
Figure 40-21-151
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-152
Figure 40-21-153
Figure 40-21-154
Figure 40-21-155
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-156
Figure 40-21-157
Figure 40-21-158
Figure 40-21-159
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-160
Figure 40-21-161
Figure 40-21-162
Figure 40-21-163
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-164
Figure 40-21-165
Figure 40-21-166
Figure 40-21-167
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-168
Figure 40-21-169
Figure 40-21-170
Figure 40-21-171
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-172
Figure 40-21-173
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-174
Figure 40-21-175
Figure 40-21-176
Figure 40-21-177
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-178
Figure 40-21-179
Figure 40-21-180
Figure 40-21-181
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-182
Figure 40-21-183
Figure 40-21-184
Figure 40-21-185
AXLE AND DIFFERENTIAL (REAR) (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (Cont’d)
Figure 40-21-186
Figure 40-21-187
Figure 40-21-188
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above)
General Information
Planetary Carrier Parts Identification
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Planetary Carrier Disassembly
Figure 40-22-1
Figure 40-40-22-2
Figure 40-22-3
Figure 40-22-4
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-5
Figure 40-22-6
Figure 40-22-7
Figure 40-22-8
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-9
Figure 40-22-10
Figure 40-22-11
Figure 40-22-12
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-13
Figure 40-22-14
Figure 40-22-15
Figure 40-22-16
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-17
Steering Knuckle and Drive Axle Parts Identification
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Steering Knuckle Disassembly
Figure 40-22-18
Figure 40-22-19
Figure 40-22-20
Figure 40-22-21
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-22
Figure 40-22-23
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Drive Axle Disassembly
Figure 40-22-24
Figure 40-22-25
Figure 40-22-26
Figure 40-22-27
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-28
Figure 40-22-29
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Brake system Identification
Figure 40-22-30
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Brake System Disassembly
Figure 40-22-31
Figure 40-22-32
Figure 40-22-33
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-34
Figure 40-22-35
Figure 40-22-36
Figure 40-22-37
Figure 40-22-38
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-39
Figure 40-22-40
Figure 40-22-41
Figure 40-22-42
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-43
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Differential Parts Identification
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Differential Disassembly
Figure 40-22-44
Figure 40-22-45
Figure 40-22-46
Figure 40-22-47
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-48
Figure 40-22-49
Figure 40-22-50
Figure 40-22-51
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-52
Figure 40-22-53
Figure 40-22-54
Figure 40-22-55
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-56
Figure 40-22-57
Figure 40-22-58
Figure 40-22-59
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-60
Figure 40-22-61
Figure 40-22-62
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Bevel pinion Parts Identification
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Bevel Pinion Disassembly
Figure 40-22-63
Figure 40-22-64
Figure 40-22-65
Figure 40-22-66
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-67
Figure 40-22-68
Figure 40-22-69
Figure 40-22-70
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-71
Figure 40-22-72
Figure 40-22-73
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Bevel Pinion Assembly
Figure 40-22-74
Figure 40-22-75
Figure 40-22-76
Figure 40-22-77
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-78
Figure 40-22-79
Figure 40-22-80
Figure 40-22-81
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-82
Figure 40-22-83
Figure 40-22-84
Figure 40-22-85
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-86
Figure 40-22-87
Figure 40-22-88
Figure 40-22-89
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-90
Figure 40-22-91
Figure 40-22-92
Figure 40-22-93
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-94
Figure 40-22-95
Figure 40-22-96
Figure 40-22-97
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-98
Figure 40-22-99
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-100
Figure 40-22-101
Figure 40-22-102
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-103
Figure 40-22-104
Figure 40-22-105
Figure 40-22-106
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Differential assembly
Figure 40-22-107
Figure 40-22-108
Figure 40-22-109
Figure 40-22-110
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-111
Figure 40-22-112
Figure 40-22-113
Figure 40-22-114
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-115
Figure 40-22-116
Figure 40-22-117
Figure 40-22-118
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-119
Setting Ring And Pinion Backlash
Figure 40-22-120
Figure 40-22-121
Figure 40-22-122
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-123
Figure 40-22-124
14-32
0.18
0.23
Figure 40-22-125
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Brake System Assembly
Figure 40-22-126
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-127
Figure 40-22-128
Figure 40-22-129
Figure 40-22-130
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-131
Figure 40-22-132
Figure 40-22-133
Figure 40-22-134
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-135
Figure 40-22-136
Figure 40-22-137
Figure 40-22-138
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-139
Figure 40-22-140
Figure 40-22-141
Figure 40-22-142
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-143
Figure 40-22-144
Figure 40-22-145
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-146
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Drive Axle Assembly
Figure 40-22-147
Figure 40-22-148
Figure 40-22-149
Figure 40-22-150
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-151
Figure 40-22-152
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Steering Knuckle Assembly
Figure 40-22-153
Figure 40-22-154
Figure 40-22-155
Figure 40-22-156
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-157
Figure 40-22-158
Figure 40-22-159
Figure 40-22-160
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-161
Figure 40-22-162
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Planetary carrier Assembly
Figure 40-22-163
Figure 40-22-164
Figure 40-22-165
Figure 40-22-166
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-167
Figure 40-22-168
Figure 40-22-169
Figure 40-22-170
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-171
Figure 40-22-172
Figure 40-22-173
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-174
Figure 40-22-175
Figure 40-22-176
Figure 40-22-177
AXLE AND DIFFERENTIAL (FRONT) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-22-178
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above)
General Information
Planetary Carrier Parts Identification
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-1
Figure 40-23-2
Figure 40-23-3
Figure 40-23-4
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-5
Figure 40-23-6
Figure 40-23-7
Figure 40-23-8
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-9
Figure 40-23-10
Figure 40-23-11
Figure 40-23-12
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-13
Figure 40-23-14
Figure 40-23-15
Figure 40-23-16
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-17
Steering Knuckle and Drive Axle Parts Identification
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Steering Knuckle Disassembly
Figure 40-23-18
Figure 40-23-19
Figure 40-23-20
Figure 40-23-21
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-22
Figure 40-23-23
Figure 40-23-24
Differential and Bevel Pinion Parts Identification
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Differential Disassembly
Figure 40-23-25
Figure 40-23-26
Figure 40-23-27
Figure 40-23-28
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-29
Figure 40-23-30
Figure 40-23-31
Figure 40-23-32
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-33
Figure 40-23-34
Figure 40-23-35
Figure 40-23-36
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-37
Figure 40-23-38
Figure 40-23-39
Figure 40-23-40
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Bevel pinion Disassembly
Figure 40-23-41
Figure 40-23-42
Figure 40-23-43
Figure 40-23-44
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-45
Figure 40-23-46
Figure 40-23-47
Figure 40-23-48
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-49
Figure 40-23-50
Figure 40-23-51
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Bevel pinion Assembly
Figure 40-23-52
Figure 40-23-53
Figure 40-23-54
Figure 40-23-55
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-56
Figure 40-23-57
Figure 40-23-58
Figure 40-23-59
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-60
Figure 40-23-61
Figure 40-23-62
Figure 40-23-63
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-64
Figure 40-23-65
Figure 40-23-66
Figure 40-23-67
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-68
Figure 40-23-69
Figure 40-23-70
Figure 40-23-71
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-72
Figure 40-23-73
Figure 40-23-74
Figure 40-23-75
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-76
Figure 40-23-77
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-78
Figure 40-23-79
Figure 40-23-80
Figure 40-23-81
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Differential assembly
Figure 40-23-82
Figure 40-23-83
Figure 40-23-84
Figure 40-23-85
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-86
Figure 40-23-87
Figure 40-23-88
Figure 40-23-89
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-90
Figure 40-23-91
Figure 40-23-92
Figure 40-23-93
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-94
Figure 40-23-95
Figure 40-23-96
Figure 40-23-97
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-98
Figure 40-23-99
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Steering Knuckle Assembly
Figure 40-23-100
Figure 40-23-101
Figure 40-23-102
Figure 40-23-103
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-104
Figure 40-23-105
Figure 40-23-106
Figure 40-23-107
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-108
Figure 40-23-109
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Planetary Carrier Assembly
Figure 40-23-110
Figure 40-23-111
Figure 40-23-112
Figure 40-23-113
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-114
Figure 40-23-115
Figure 40-23-116
Figure 40-23-117
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-118
Figure 40-23-119
Figure 40-23-120
Figure 40-23-121
AXLE AND DIFFERENTIAL (REAR) (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-23-122
Figure 40-23-123
Figure 40-23-124
Special tools
FRONT AXLE WITHOUT FRAME LEVELING (For S/N 362811001 – 362812000)
Figure 40-30-1
Figure 40-30-2
Figure 40-30-3
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-4
Figure 40-30-5
Figure 40-30-6
Figure 40-30-7
Figure 40-30-8
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-9
Figure 40-30-10
Figure 40-30-11
Figure 40-30-12
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-13
Figure 40-30-14
Figure 40-30-15
Figure 40-30-16
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-17
Figure 40-30-18
Figure 40-30-19
Figure 40-30-20
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-21
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-22
Figure 40-30-23
Figure 40-30-24
Figure 40-30-25
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-26
Figure 40-30-27
Figure 40-30-28
Figure 40-30-29
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-30
Figure 40-30-31
Figure 40-30-32
Figure 40-30-33
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-34
Figure 40-30-35
Figure 40-30-36
Figure 40-30-37
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-38
Figure 40-30-39
Figure 40-30-40
Figure 40-30-41
FRONT AXLE WITHOUT FRAME LEVELING (Cont’d)
Figure 40-30-42
FRONT AXLE WITH FRAME LEVELING (For S/N 362911001 – 362912000)
Figure 40-31-1
Figure 40-31-2
Figure 40-31-3
FRONT AXLE WITH FRAME LEVELING (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (cont’d)
Figure 40-31-4
Figure 40-31-5
Figure 40-31-6
Figure 40-31-7
FRONT AXLE WITH FRAME LEVELING (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-31-8
Figure 40-31-9
Figure 40-31-10
Figure 40-31-11
FRONT AXLE WITH FRAME LEVELING (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-31-12
Figure 40-31-13
Figure 40-31-14
Figure 40-31-15
FRONT AXLE WITH FRAME LEVELING (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-31-16
Figure 40-31-17
Figure 40-31-18
Figure 40-31-19
FRONT AXLE WITH FRAME LEVELING (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-31-20
Figure 40-31-21
Figure 40-31-22
FRONT AXLE WITH FRAME LEVELING (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-31-23
Figure 40-31-24
Figure 40-31-25
Figure 40-31-26
FRONT AXLE WITH FRAME LEVELING (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-31-27
Figure 40-31-28
Figure 40-31-29
Figure 40-31-30
FRONT AXLE WITH FRAME LEVELING (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-31-31
Figure 40-31-32
Figure 40-31-33
Figure 40-31-34
FRONT AXLE WITH FRAME LEVELING (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-31-35
Figure 40-31-36
Figure 40-31-37
Figure 40-31-38
FRONT AXLE WITH FRAME LEVELING (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-31-39
Figure 40-31-40
AXLE PIVOT FRAME (Only For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Figure 40-32-1
Figure 40-32-2
Figure 40-32-3
Figure 40-32-4
AXLE PIVOT FRAME (CONT’D)
Figure 40-32-5
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 40-33-1
Figure 40-33-2
Figure 40-33-3
front axle (For S/N 362812001 and Above, S/N 362912001 and Above) (cont’d)
Figure 40-33-4
Figure 40-33-5
Figure 40-33-6
Figure 40-33-7
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-8
Figure 40-33-9
Figure 40-33-10
Figure 40-33-11
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-12
Figure 40-33-13
Figure 40-33-14
Figure 40-33-15
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-16
Figure 40-33-17
Figure 40-33-18
Figure 40-33-19
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-20
Figure 40-33-21
Figure 40-33-22
Figure 40-33-23
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-24
Figure 40-33-25
Figure 40-33-26
Figure 40-33-27
Figure 40-33-28
Figure 40-33-29
Figure 40-33-30
Figure 40-33-31
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-32
Figure 40-33-33
Figure 40-33-34
Figure 40-33-35
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-36
Figure 40-33-37
Figure 40-33-38
Figure 40-33-39
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-40
Figure 40-33-41
Figure 40-33-42
Figure 40-33-43
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-44
Figure 40-33-45
Figure 40-33-46
Figure 40-33-47
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-48
Figure 40-33-49
Figure 40-33-50
Figure 40-33-51
FRONT AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-33-52
Figure 40-33-53
Figure 40-33-54
AXLE TOE-IN (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Figure 40-40-1
Figure 40-40-2
Figure 40-40-3
AXLE TOE-IN (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 40-41-2
Figure 40-41-3
PARKING BRAKE (For S/N 362811001 – 362812000, S/ N 362911001 – 362912000)
Figure 10-40-1
Figure 10-40-2
PARKING BRAKE (For S/N 3628 12000 and below, S/N 3629 12000 and below) (Cont’d)
Figure 10-40-3
Figure 10-40-4
PARKING BRAKE (For S/N 362812001 and Above, S/ N 362912001 and Above)
Figure 10-40-5
Figure 10-40-6
PARKING BRAKE (For S/N 3628 12000 and below, S/N 3629 12000 and below) (Cont’d)
Figure 10-40-7
Figure 10-40-8
STEERING ANGLE ADJUSTMENT (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Figure 40-60-1
Figure 40-60-2
Figure 40-60-3
Figure 40-60-4
STEERING ANGLE ADJUSTMENT (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 40-61-2
Figure 40-61-3
Figure 40-61-4
DRIVESHAFT
Figure 40-70-2
Figure 40-70-2
SERVICE BRAKE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Figure 40-80-1
Figure 40-80-2
Figure 40-80-3
SERVICE BRAKE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-80-4
Figure 40-80-5
SERVICE BRAKE (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 40-81-1
Figure 40-81-2
SERVICE BRAKE (For S/N 362812001 and Above, S/N 362912001 and Above) (Cont’d)
Figure 40-81-3
Figure 40-81-4
REAR AXLE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000)
Figure 40-90-1
Figure 40-90-2
Figure 40-90-3
REAR AXLE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-90-4
Figure 40-90-5
Figure 40-90-6
Figure 40-90-7
REAR AXLE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-90-8
Figure 40-90-9
Figure 40-90-10
Figure 40-90-11
REAR AXLE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-90-12
Figure 40-90-13
Figure 40-90-14
Figure 40-90-15
REAR AXLE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-90-16
Figure 40-90-17
Figure 40-90-18
Figure 40-90-19
REAR AXLE(For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-90-20
Figure 40-90-21
Figure 40-90-22
Figure 40-90-23
REAR AXLE (For S/N 362811001 – 362812000, S/N 362911001 – 362912000) (CONT’D)
Figure 40-90-24
Figure 40-90-25
REAR AXLE (For S/N 362812001 and Above, S/N 362912001 and Above)
Figure 40-91-2
Figure 40-91-3
REAR AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-91-4
Figure 40-91-5
Figure 40-91-6
Figure 40-91-7
REAR AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-91-8
Figure 40-91-9
Figure 40-91-10
Figure 40-91-11
REAR AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-91-12
Figure 40-91-13
Figure 40-91-14
Figure 40-91-15
REAR AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-91-16
Figure 40-91-17
Figure 40-91-18
Figure 40-91-19
REAR AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) CONT’D)
Figure 40-91-20
Figure 40-91-21
Figure 40-91-22
Figure 40-91-23
REAR AXLE (For S/N 362812001 and Above, S/N 362912001 and Above) (CONT’D)
Figure 40-91-24
Figure 40-91-25
MAIN FRAME
AIR INTAKE COWLING 50-71-1
Removal And Installation 50-71-1
BOOM ASSEMBLY 50-30-1
Removal And Installation 50-30-1
DASH COVER/STEERING COLUMN COVER 50-130-1
Removal And Installation 50-130-1
ENGINE COVER 50-70-1
Gas Cylinder Removal And Installation 50-70-1
Removal And Installation 50-70-1
FENDER 50-110-1
Removal And Installation 50-110-1
FUEL TANK 50-80-1
Removal And Installation 50-80-1
INNER BOOM 50-40-1
Installation 50-40-3
Removal 50-40-1
JOYSTICK PANEL 50-140-1
Removal And Installation 50-140-1
OPERATOR CAB 50-10-1
Removal and Installation 50-10-1
OPERATOR SEAT 50-20-1
Not available at time of printing 50-20-1
PIVOT LINK 50-120-1
Removal And Installation 50-120-1
QUICK TACH 50-90-1
Removal And Installation 50-90-1
REAR WEIGHTS 50-100-1
Removal And Installation 50-100-1
WEAR PADS (FRONT) 50-50-1
Removal And Installation 50-50-1
WEAR PADS (REAR) 50-60-1
Installation 50-60-1
Removal 50-60-1
OPERATOR CAB
Figure 50-10-1
Figure 50-10-2
Figure 50-10-3
Figure 50-10-4
OPERATOR CAB (CONT’D)
Figure 50-10-5
Figure 50-10-6
Figure 50-10-7
OPERATOR CAB (CONT’D)
Figure 50-10-8
Figure 50-10-9
Figure 50-10-10
Figure 50-10-11
OPERATOR CAB (CONT’D)
Figure 50-10-12
Figure 50-10-13
Figure 50-10-14
OPERATOR CAB (CONT’D)
Figure 50-10-15
Figure 50-10-16
Figure 50-10-17
Figure 50-10-18
OPERATOR CAB (CONT’D)
Figure 50-10-19
Figure 50-10-20
Figure 50-10-21
Figure 50-10-22
OPERATOR CAB (CONT’D)
Figure 50-10-23
Figure 50-10-24
Figure 50-10-25
Figure 50-10-26
OPERATOR CAB (CONT’D)
Figure 50-10-27
Figure 50-10-28
Figure 50-10-29
Figure 50-10-30
OPERATOR SEAT
BOOM ASSEMBLY
Figure 50-30-1
Figure 50-30-2
Figure 50-30-3
Figure 50-30-4
BOOM ASSEMBLY (Cont’d)
Figure 50-30-5
Figure 50-30-6
Figure 50-30-7
Figure 50-30-8
BOOM ASSEMBLY (Cont’d)
Figure 50-30-9
Figure 50-30-10
Figure 50-30-11
Figure 50-30-12
BOOM ASSEMBLY (Cont’d)
Figure 50-30-13
INNER BOOM
Figure 50-40-1
Figure 50-40-2
Figure 50-40-3
Figure 50-40-4
INNER BOOM (Cont’d)
Figure 50-40-5
Figure 50-40-6
Figure 50-40-7
INNER BOOM (Cont’d)
Figure 50-40-8
Figure 50-40-9
Figure 50-40-10
Figure 50-40-11
INNER BOOM (Cont’d)
Figure 50-40-12
Figure 50-40-13
Figure 50-40-14
Figure 50-40-15
WEAR PADS (FRONT)
Figure 50-50-16
Figure 50-50-17
Figure 50-50-18
Figure 50-50-19
WEAR PADS (REAR)
Figure 50-60-1
Figure 50-60-2
Figure 50-60-3
Figure 50-60-4
WEAR PADS (REAR) (CONT’D)
Figure 50-60-5
Figure 50-60-6
Figure 50-60-7
Figure 50-60-8
ENGINE COVER
Figure 50-70-1
Figure 50-70-2
Figure 50-70-3
AIR INTAKE COWLING
Figure 50-71-1
Figure 50-71-2
Figure 50-71-3
FUEL TANK
Figure 50-80-1
Figure 50-80-2
Figure 50-80-3
Figure 50-80-4
FUEL TANK (CONT’D)
Figure 50-80-5
Figure 50-80-6
Figure 50-80-7
Figure 50-80-8
FUEL TANK (Cont’d)
Figure 50-80-9
Figure 50-80-10
Figure 50-80-11
Figure 50-80-12
FUEL TANK (Cont’d)
Figure 50-80-13
QUICK TACH
Figure 50-90-1
Figure 50-90-2
Figure 50-90-3
Figure 50-90-4
QUICK TACH (Cont’d)
Figure 50-90-5
Figure 50-90-6
REAR WEIGHTS
Figure 50-100-1
Figure 50-100-2
Figure 50-100-3
Figure 50-100-4
FENDER
Figure 50-110-2
Figure 50-110-3
PIVOT LINK
Figure 50-120-1
Figure 50-120-2
Figure 50-120-3
Figure 50-120-4
PIVOT LINK (Cont’d)
Figure 50-120-5
Figure 50-120-6
Figure 50-120-7
Figure 50-120-8
PIVOT LINK (Cont’d)
Figure 50-120-9
Figure 50-120-10
DASH COVER/STEERING COLUMN COVER
Figure 50-130-1
Figure 50-130-2
Figure 50-130-3
Figure 50-130-4
DASH COVER/STEERING COLUMN COVER (Cont’d)
Figure 50-130-5
Figure 50-130-6
Figure 50-130-7
Figure 50-130-8
DASH COVER/STEERING COLUMN COVER (Cont’d)
Figure 50-130-9
JOYSTICK PANEL
Figure 50-140-1
Figure 50-140-2
Figure 50-140-3
Figure 50-140-4
ELECTRICAL SYSTEM AND ANALYSIS
ALTERNATOR 60-30-1
Removal And Installation 60-30-1
BATTERY 60-20-1
Removal And Installation 60-20-1
Servicing 60-20-2
Using A Booster Battery (Jump Starting) 60-20-3
BRAKE LIGHT SWITCH 60-100-1
Adjustment 60-100-1
Removal And Installation 60-100-1
ELECTRICAL SYSTEM INFORMATION 60-10-1
Description 60-10-2
Fuses, Diodes & Relays 60-10-2
Troubleshooting Chart 60-10-1
FRAME LEVEL SPEED SWITCH 60-170-1
Description 60-170-1
Disassembly And Assembly 60-170-3
Installation 60-170-2
Removal 60-170-1
FRONT WIPER MOTOR 60-110-1
Removal And Installation 60-110-1
INCHING SWITCH 60-150-1
Adjustment 60-150-1
Removal And Installation 60-150-1
INSTRUMENT PANEL 60-80-1
Removal And Installation 60-80-1
LIGHTS 60-60-1
Front Light Removal And Installation 60-60-2
Rear Light Removal And Installation 60-60-1
Longitudinal Stability Indicator Calibration 60-180-1
Fitting the sensor 60-180-1
Calibration procedure 60-180-1
PEDAL ASSEMBLY 60-140-1
Disassembly And Assembly 60-140-2
Removal And Installation 60-140-1
Continued On Next Page
ELECTRICAL SYSTEM AND ANALYSIS (Cont’d)
REAR WIPER MOTOR 60-130-1
Removal And Installation 60-130-1
SERVICE SOFTWARE 60-160-1
Calibrate Inch Pedal 60-160-5
Connecting The Laptop Computer 60-160-1
Entering The Service Software 60-160-2
Monitor Screen 60-160-3
Warnings Screen 60-160-4
STARTER 60-40-1
Removal And Installation 60-40-1
Parts Identification 60-40-2
Assembly/disassembly 60-40-3
SWITCH PANEL 60-90-1
Parts description 60-90-1
TOP WIPER MOTOR 60-120-1
Removal And Installation 60-120-1
TRAVEL/SIGNAL LEVER 60-70-1
Removal And Installation 60-70-1
Longitudinal Stability Indicator Calibration 60-180-1
Fitting the sensor 60-180-1
Calibration procedure 60-180-1
ELECTRICAL SYSTEM INFORMATION
ELECTRICAL SYSTEM INFORMATION (CONT’D)
Figure 60-10-1
Fuses, Diodes & Relays
Figure 60-10-2
ELECTRICAL SYSTEM (CONT’D)
Figure 60-10-3
ELECTRICAL SYSTEM INFORMATION (CONT’D)
Figure 60-10-4
BATTERY
Figure 60-20-1
Figure 60-20-2
Figure 60-20-3
BATTERY (Cont’d)
Figure 60-20-4
Figure 60-20-5
Figure 60-20-6
BATTERY (Cont’d)
Figure 60-20-7
Figure 60-20-8
ALTERNATOR
Figure 60-30-1
Figure 60-30-2
Figure 60-30-3
Figure 60-30-4
ALTERNATOR (CONT’D)
Figure 60-30-5
Figure 60-30-6
Figure 60-30-7
STARTER
Figure 60-40-2
Figure 60-40-3
Figure 60-40-4
STARTER (CONT’D)
STARTER (CONT’D)
LIGHTS
Figure 60-60-1
Figure 60-60-2
Figure 60-60-3
Figure 60-60-4
LIGHTS (Cont’d)
Figure 60-60-5
Figure 60-60-6
TRAVEL/SIGNAL LEVER
Figure 60-60-1
Figure 60-70-2
Figure 60-70-3
Figure 60-70-4
TRAVEL/SIGNAL LEVER (CONT’D)
Figure 60-70-5
Figure 60-70-6
Figure 60-70-7
INSTRUMENT PANEL
Figure 60-80-1
Figure 60-80-2
Figure 60-80-3
Figure 60-80-4
SWITCH PANEL
Switch PANEL (CONT’D)
1
L.H. control panel plate
2
R.H. control panel plate
3
Screw
4
Instrument panel
5
Bezel
6
Switch, beacon light
7
Warning Switch
8
Heating Control Valve
9
Fan Speed Switch
10
Bezel For outer left and right positions
11
Bezel For middle positions
12
Trailer turn indicator
13
Steering mode indicator
14
Steering mode switch
15
Lever Switch
16
Switch, head lamp
17
Working light switch
18
Fog light switch
19
Blank Plug
20
Switch, rear wiper/washer
21
Switch, roof wiper (Option)
22
Switch, transmission mode
23
Locking switch
24
Switch, aux. hydr.
28
Ignition Switch
29
Set of keys (ignition)
30
Knob
31
Set of keys
32
Screw
33
Stability indicator and wire harness
34
Washer
35
Nut
36
Support for frame leveling knob
37
Screw
38
Switch (proportional)
39
Spacer
40
Plate
41
Plug
BRAKE LIGHT SWITCH
Figure 60-100-1
Figure 60-100-2
Figure 60-100-3
FRONT WIPER MOTOR
Figure 60-110-1
Figure 60-110-2
Figure 60-110-3
Figure 60-110-4
FRONT WIPER MOTOR (Cont’d)
Figure 60-110-5
Figure 60-110-6
Figure 60-110-7
Figure 60-110-8
FRONT WIPER MOTOR (Cont’d)
Figure 60-110-9
Figure 60-110-10
TOP WIPER MOTOR
Figure 60-120-1
Figure 60-120-2
Figure 60-120-3
Figure 60-120-4
TOP WIPER MOTOR (Cont’d)
Figure 60-120-5
Figure 60-120-6
Figure 60-120-7
Figure 60-120-8
REAR WIPER MOTOR
Figure 60-130-1
Figure 60-130-2
Figure 60-130-3
Figure 60-130-4
REAR WIPER MOTOR (Cont’d)
Figure 60-130-5
Figure 60-130-6
PEDAL ASSEMBLY
Figure 60-140-1
Figure 60-140-2
Figure 60-140-3
Figure 60-140-4
PEDAL ASSEMBLY (CONT’D)
Figure 60-140-5
Figure 60-140-6
Figure 60-140-7
Figure 60-140-8
PEDAL ASSEMBLY (CONT’D)
Figure 60-140-9
Figure 60-140-10
Figure 60-140-11
Figure 60-140-12
PEDAL ASSEMBLY (CONT’D)
Figure 60-140-13
Figure 60-140-14
Figure 60-140-15
Figure 60-140-16
PEDAL ASSEMBLY (CONT’D)
Figure 60-140-17
INCHING SWITCH
Figure 60-160-1
Figure 60-160-2
Adjustment
Figure 60-160-3
SERVICE SOFTWARE
Figure 60-160-1
Figure 60-160-2
Figure 60-160-3
Figure 60-160-4
SERVICE SOFTWARE (CONT’D)
Figure 60-160-5
Figure 60-160-6
Figure 60-160-7
Figure 60-160-8
SERVICE SOFTWARE (CONT’D)
Figure 60-160-9
Figure 60-160-10
Figure 60-160-11
Figure 60-160-12
SERVICE SOFTWARE (CONT’D)
Figure 60-160-13
Figure 60-160-14
Figure 60-160-15
SERVICE SOFTWARE (CONT’D)
01
Sensor supply voltage-sensor voltage out of range
17
Software did not load properly- Restart program and reload software
18
Inch pedal calibration failed- recalibrate the inch pedal
19
Inch/brake potentiometer-no pedal setup done, value too low, value too high
20
Engine speed pickup-engine speed missed when starting engine
21
Propel current-short cut, open circuit
22
F-N-R switch-short cut between forward and reverse
23
Engine speed pickup-engine speed interrupted
24
Hydro motor propel current-short cut, open circuit
25
Creep drive calibration failed- recalibrate the creep drive potentiometer
26
Creep drive potentiometer-value too low, value too high
27
Motor speed pickup-motor speed interrupted
Figure 60-160-16
Figure 60-160-17
SERVICE SOFTWARE (CONT’D)
Figure 60-160-18
Figure 60-160-19
Figure 60-160-20
FRAME LEVEL SPEED SWITCH
Figure 60-170-1
Figure 60-170-2
Figure 60-170-3
FRAME LEVEL SPEED SWITCH (CONT’D)
Figure 60-170-4
Figure 60-170-5
Figure 60-170-6
Figure 60-170-7
FRAME LEVEL SPEED SWITCH (CONT’D)
Figure 60-170-8
Figure 60-170-9
Longitudinal Stability Indicator Calibration
Figure 60-170-1
Figure 60-170-2
1. Turn off the ignition. Push buzzer button (Item 1) [Figure 60-170-2] and hold it.
2. While holding the buzzer button (Item 1) [Figure 60- 170-2] pressed, start the machine. Hold the button for another 5 seconds and release it when the green LED’s light up.
3. With the machine unloaded and the boom retracted, raise the boom until the maximum angle.
4. Wait until the machine stabilizes.
5. Push the buzze button (Item 1) [Figure 60-170-2] for 5 seconds and wait until the “STOP” light turns red.
6. Lower the boom.
7. Take a load that can make the machine tip (do not exceed the maximum authorized load) over and lift it 30 centimeters above the ground.
8. Extend the boom till the rear wheels do no longer touch the ground. Use, if needed, the shunt key (located above the contact key).
9. Push the buzzer button (Item 1) [Figure 60-170-2] for 5 seconds and wait until all lights of the indicator turn on.
10. If the shunt key has been activated, turn it off now.
11. Retract the boom and then extend again to check if the LED’s (Item 2) [Figure 60-170-2] light up in the right order and the …
12. Remove the load.
ENGINE SERVICE
AIR CLEANER 70-40-1
Housing Removal And Installation 70-40-1
ENGINE AND ENGINE MOUNTS 70-60-1
Removal And Installation 70-60-1
ENGINE COMPONENTS AND TESTING 70-70-1
Checking The Fuel Lift Pump 70-70-9
Compression Checking 70-70-11
Glow Plugs Checking 70-70-12
Glow Plugs Removal And Installation 70-70-12
Fuel Injection Pump Installation 70-70-4
Fuel Injection Pump Removal 70-70-1
Fuel Injectors Removal And Installation 70-70-7
Fuel Lift Pump Removal And Installation 70-70-10
ENGINE/HYDROSTAT ASSEMBLY 70-80-1
Removal And Installation 70-80-1
ENGINE SPEED CONTROL 70-20-1
Removal And Installation 70-20-1
ENGINE TIMING 70-71-1
Procedure 70-71-1
FLYWHEEL AND HOUSING 70-90-1
Removal And Installation 70-90-1
Ring Gear Installation 70-90-4
Ring Gear Removal 70-90-4
MUFFLER 70-30-1
Removal And Installation 70-30-1
OIL COOLER/RADIATOR 70-50-1
Disassembly And Assembly 70-50-3
Removal And Installation 70-50-1
ENGINE SERVICE (CONT’D)
RECONDITIONING THE ENGINE 70-100-1
Camshaft And Tappets Installation 70-100-24
Camshaft And Tappets Removal 70-100-23
Changing Valve Springs (With Cylinder Head Installed) 70-100-17
Checking Crankshaft End Play 70-100-38
Checking Piston Height 70-100-32
Connecting Rod Bushing Replacement 70-100-30
Connecting Rod Inspection 70-100-30
Cooling System Description 70-100-39
Crankshaft And Bearings Description 70-100-33
Crankshaft And Bearings Installation 70-100-35
Crankshaft And Bearings Removal 70-100-33
Crankshaft Pulley Removal And Installation 70-100-19
Cutting A Valve Seat 70-100-15
Cylinder Head Inspection 70-100-8
Cylinder Head Installation 70-100-8
Cylinder Head Removal 70-100-6
Cylinder Liner Inspection 70-100-49
Cylinder Liner Installation 70-100-51
Cylinder Liner Removal 70-100-50
Engine Block Description 70-100-47
Engine Block Disassembly And Assembly 70-100-47
Engine Lubrication System Description 70-100-42
Exhaust Manifold Removal And Installation 70-100-4
Fuel Injector Cover Removal And Installation 70-100-4
Front Oil Seal Removal And Installation 70-100-19
Inspection 70-100-48
Inspection Of Crankshaft And Bearings 70-100-35
Lubricating Oil Cooler Removal And Installation 70-100-40
Oil Filter Adapter Removal And Installation 70-100-43
Oil Pan Removal And Installation 70-100-43
Oil Pressure Relief Valve Disassembly And Assembly 70-100-46
Oil Pump Disassembly And Assembly 70-100-46
Oil Pump Installation 70-100-45
Oil Pump Removal 70-100-44
Oil Screen And Pick-up Tube 70-100-44
ENGINE SERVICE (CONT’D)
RECONDITIONING THE ENGINE 70-100-1
Piston And Connecting Rod Assembly 70-100-30
Piston And Connecting Rod Installation 70-100-30
Piston Cooling Jet Alignment 70-100-48
Piston Cooling Jet Installation 70-100-48
Piston Cooling Jet Removal 70-100-48
Piston Ring End Gap 70-100-28
Piston Ring Groove Clearance 70-100-29
Piston Ring Installation 70-100-28
Pistons And Connecting Rods Description 70-100-26
Pistons And Connecting Rods Disassembly 70-100-28
Pistons And Connecting Rods Removal 70-100-26
Rear Oil Seal Housing Positioning 70-100-37
Rear Oil Seal Installation 70-100-37
Rear Oil Seal Removal 70-100-37
Rocker Cover Removal And Installation 70-100-5
Rocker Shaft Disassembly And Assembly 70-100-11
Thermostat Removal and Installation 70-100-40
Thermostat Testing 70-100-40
Timing Case And Drive Assembly Description 70-100-19
Timing Case And Gear Installation 70-100-21
Timing Case And Gear Removal 70-100-20
Timing Cover Installation 70-100-19
Timing Cover Removal 70-100-19
Turbo Charger Description 70-100-2
Turbo Charger Removal And Installation 70-100-2
Turbo Charger Troubleshooting 70-100-1
Valve Clearance Adjustment 70-100-18
Valve Depth Checking 70-100-12
Valve Guides Checking 70-100-13
Valve Guide Installation 70-100-14
Valve Guide Removal 70-100-14
Valve Removal 70-100-11
Valve Seat Assembly 70-100-16
Valve Springs Checking 70-100-12
Valves Checking 70-100-15
Water Pump Installation 70-100-41
Water Pump Removal 70-100-41
TROUBLESHOOTING 70-10-1
Chart 70-100-1
TROUBLESHOOTING
Chart
The following troubleshooting chart is provided for assistance in location and correcting problems which are most common. Many of the recommended procedures must be done by authorized Bobcat Service Personnel only.
TROUBLESHOOTING (Cont’d)
Chart (Cont’d)
ENGINE SPEED CONTROL
Figure 70-20-1
Figure 70-20-2
Figure 70-20-3
Figure 70-20-4
MUFFLER
Figure 70-30-1
For S/N 362811001 – 362812000, S/N 362911001 – 362912000:
Figure 70-30-2
For S/N 362812001 and Above, S/N 362912001 and Above:
Figure 70-30-3
AIR CLEANER
Figure 70-40-1
Figure 70-40-2
OIL COOLER/RADIATOR
Figure 70-50-1
Figure 70-50-2
Figure 70-50-3
Figure 70-50-4
OIL COOLER/RADIATOR (CONT’D)
Figure 70-50-5
Figure 70-50-6
Figure 70-50-7
Figure 70-50-8
OIL COOLER/RADIATOR (CONT’D)
Figure 70-50-9
Figure 70-50-10
Figure 70-50-11
Figure 70-50-12
OIL COOLER/RADIATOR (CONT’D)
Figure 70-50-13
ENGINE AND ENGINE MOUNTS
Figure 70-60-1
Figure 70-60-2
Figure 70-60-3
ENGINE AND ENGINE MOUNTS (CONT’D)
Figure 70-60-4
Figure 70-60-5
Figure 70-60-6
Figure 70-60-7
ENGINE AND ENGINE MOUNTS (CONT’D)
Figure 70-60-8
Figure 70-60-9
Figure 70-60-10
Figure 70-60-11
ENGINE AND ENGINE MOUNTS (CONT’D)
Figure 70-60-12
ENGINE COMPONENTS AND TESTING
Figure 70-70-1
Figure 70-70-2
Figure 70-70-3
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-4
Figure 70-70-5
Figure 70-70-6
Figure 70-70-7
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-8
Figure 70-70-9
Figure 70-70-10
Figure 70-70-11
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-12
Figure 70-70-13
Figure 70-70-14
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-15
Figure 70-70-16
Figure 70-70-17
Figure 70-70-18
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-19
Figure 70-70-20
Figure 70-70-21
Figure 70-70-22
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-23
Figure 70-70-24
Figure 70-70-25
Figure 70-70-26
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-27
Figure 70-70-28
Figure 70-70-29
Figure 70-70-30
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-31
Figure 70-70-32
Figure 70-70-33
Figure 70-70-34
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-35
Figure 70-70-36
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-37
Figure 70-70-38
Figure 70-70-39
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-40
Figure 70-70-41
Figure 70-70-42
Figure 70-70-43
ENGINE COMPONENTS AND TESTING (CONT’D)
Figure 70-70-44
ENGINE TIMING
Figure 70-71-1
Figure 70-71-2
Figure 70-71-3
ENGINE/HYDROSTAT ASSEMBLY
Figure 70-80-1
Figure 70-80-2
Figure 70-80-3
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-4
Figure 70-80-5
Figure 70-80-6
Figure 70-80-7
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-8
Figure 70-80-9
Figure 70-80-10
Figure 70-80-11
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-12
Figure 70-80-13
Figure 70-80-14
Figure 70-80-15
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-16
Figure 70-80-17
Figure 70-80-18
Figure 70-80-19
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-20
Figure 70-80-21
Figure 70-80-22
Figure 70-80-23
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-24
Figure 70-80-25
Figure 70-80-26
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-27
Figure 70-80-28
Figure 70-80-29
Figure 70-80-30
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-31
Figure 70-80-32
Figure 70-80-33
Figure 70-80-34
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-35
Figure 70-80-36
Figure 70-80-37
Figure 70-80-38
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-39
Figure 70-80-40
Figure 70-80-41
ENGINE/HYDROSTAT ASSEMBLY (CONT’D)
Figure 70-80-42
Figure 70-80-43
Figure 70-80-44
Figure 70-80-45
FLYWHEEL AND HOUSING
Figure 70-90-1
Figure 70-90-2
Figure 70-90-3
Figure 70-90-4
FLYWHEEL AND HOUSING (Cont’d)
Figure 70-90-5
Figure 70-90-6
Figure 70-90-7
Figure 70-90-8
FLYWHEEL AND HOUSING (Cont’d)
Figure 70-90-9
Figure 70-90-10
FLYWHEEL AND HOUSING (Cont’d)
Figure 70-90-11
Figure 70-90-12
RECONDITIONING THE ENGINE
Turbo Charger Troubleshooting
The chart below is given to assist in the correct diagnosis of turbocharger faults.
If the inside of the intake manifold is wet, check that there is not a fuel leak from the starting aid.
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-1
Figure 70-100-2
Figure 70-100-3
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-4
Figure 70-100-5
Figure 70-100-6
Figure 70-100-7
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-8
Figure 70-100-9
Figure 70-100-10
Figure 70-100-11
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-12
Figure 70-100-13
Figure 70-100-14
Figure 70-100-15
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-16
Figure 70-100-17
Figure 70-100-18
Figure 70-100-19
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-20
Figure 70-100-21
Figure 70-100-22
Figure 70-100-23
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-24
Figure 70-100-25
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-26
Figure 70-100-27
Figure 70-100-28
Figure 70-100-29
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-30
Figure 70-100-31
Figure 70-100-32
Figure 70-100-33
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-34
Shaft O.D.
0.9828-0.9837 inch (24,96-24,99 mm)
Rocker Arm Bore Dia.
0.9848-09.863 inch (25,02-25,05 mm)
Clearance Between Rocker Arm & Shaft
0.0010-0.0035 inch (0,026-0,089 mm)
Figure 70-100-35
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-36
Valve Springs
Compressed Height
1.358 inch (34,5 mm)
Installed Pressure
51 ft.-lbs. (229 N)
Figure 70-100-37
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-38
Figure 70-100-39
Inside Diameter
(Item 1) [Figure 70-100-38]
0.3543-0.3552 inch (9,00-9,02 mm)
Outside Diameter (Item 2) [Figure 70-100-38]
Intake & Exhaust
0.5131-0.5137 inch (13,04-13,05 mm)
Overall Diameter (Item 3) [Figure 70-100-38]
Intake & Exhaust
2.008-2.028 inch (51,00-51,50 mm)
Protrusion from bottom recess for valve spring;
(Item 4) [Figure 70-100-38]
0.486-0.498 inch (12,35-12,65 mm)
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-40
Figure 70-100-41
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-42
Valve Seat Angle
30˚
Figure 70-100-43
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-44
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-45
Figure 70-100-46
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-47
0.008 inch (0,20 mm)
Intake
0.018 inch (0,45 mm)
Exhaust
Figure 70-100-48
Figure 70-100-49
a.
With the rocker arm rocking (valves 7 & 8) on No. 4 cylinder set clearance at No. 1 cylinder (valves 1 & 2).
b.
With the rocker arm rocking (valves 3 & 4) on No. 2 cylinder set clearance at No. 3 cylinder (valves 5 & 6).
c.
With the rocker arm rocking (valves 1 & 2) on No. 1 cylinder set clearance at No. 4 cylinder (valves 7 & 8).
d.
With the rocker arm rocking (valves 5 & 6) on No. 3 cylinder set clearance at No. 2 cylinder (valves 3 & 4).
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-50
Figure 70-100-51
Figure 70-100-52
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-53
Figure 70-100-54
Figure 70-100-55
Figure 70-100-56
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-57
Figure 70-100-58
Figure 70-100-59
Figure 70-100-60
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-61
Figure 70-100-62
Figure 70-100-63
Figure 70-100-64
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-65
Figure 70-100-66
Figure 70-100-67
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-68
Figure 70-100-69
Figure 70-100-70
RECONDITIONING THE ENGINE (CONT’D)
Figure 70-100-71
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-72
Figure 70-100-73
Figure 70-100-74
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-75
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-76
Figure 70-100-77
Figure 70-100-78
Figure 70-100-79
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-80
Figure 70-100-81
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-82
Figure 70-100-83
Figure 70-100-84
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-85
Figure 70-100-86
Figure 70-100-87
Figure 70-100-88
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-89
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-90
Figure 70-100-91
Figure 70-100-92
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-93
Figure 70-100-94
Figure 70-100-95
Figure 70-100-96
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-97
Figure 70-100-98
Figure 70-100-99
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-100
Figure 70-100-101
Figure 70-100-102
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-103
Figure 70-100-104
Figure 70-100-105
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-106
Figure 70-100-107
Figure 70-100-108
Figure 70-100-109
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-110
Figure 70-100-111
Figure 70-100-112
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-113
Figure 70-100-114
Figure 70-100-115
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-116
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-117
Figure 70-100-118
Figure 70-100-119
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-120
Figure 70-100-121
Figure 70-100-122
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-123
Figure 70-100-124
Figure 70-100-125
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-126
Figure 70-100-127
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-128
Figure 70-100-129
Figure 70-100-130
Figure 70-100-131
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-132
Figure 70-100-133
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-134
Figure 70-100-135
Figure 70-100-136
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-137
Figure 70-100-138
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-139
RECONDITIONING THE ENGINE (Cont’d)
Figure 70-100-140
Figure 70-100-141
HEATING, VENTILATION, AIR CONDITIONING
AIR CONDITIONING SERVICE 80-90-1
Chart 80-90-1
AIR CONDITIONING SYSTEM FLOW 80-10-2
Principals 80-10-2
BASIC TROUBLESHOOTING 80-50-1
Checking The Electrical System 80-50-2
Compressor Drive Belt Inspection 80-50-1
Poor A/C Performance 80-50-1
COMPONENTS 80-20-1
Identification 80-20-1
COMPRESSOR 80-110-1
Compressor Clutch Disassembly And Assembly 80-110-2
Removal And Installation 80-110-1
CONDENSER 80-120-1
Removal And Installation 80-120-1
EVAPORATOR/BLOWER UNIT 80-150-1
Removal And Installation 80-150-1
EXPANSION VALVE 80-160-1
Removal And Installation 80-160-1
GENERAL AIR CONDITIONING SERVICE GUIDELINES 80-60-1
Component Replacement And Refrigeration Leaks 80-60-2
Compressor Oil 80-60-1
Compressor Oil Check 80-60-1
HEATER ASSEMBLY 80-170-1
Core Removal And Installation 80-170-2
Fan Removal And Installation 80-170-2
Removal And Installation 80-170-1
PRESSURE SWITCH 80-140-1
Removal And Installation 80-140-1
RECEIVER/DRIER 80-130-1
Removal And Installation 80-130-1
Continued On Next Page
HEATING, VENTILATION, AIR CONDITIONING (Cont’d)
REGULAR MAINTENANCE 80-40-1
Cleaning The Condenser 80-40-2
Compressor Drive Belt Inspection 80-40-2
Filter Element Removal And Installation 80-40-1
SAFETY 80-30-1
Safety Equipment 80-30-1
SYSTEM CHARGING AND RECLAMATION 80-100-1
Charging Procedure 80-100-5
Charging Procedure With A Manifold Gauge Set 80-100-4
Reclamation Procedure 80-100-1
SYSTEM TROUBLESHOOTING CHART 80-70-1
TEMPERATURE/PRESSURE 80-80-1
Chart 80-80-1
AIR CONDITIONING SYSTEM FLOW
In an air conditioning system the refrigerant is circulated under pressure through five major components in a closed circuit. At these five points in the system the refrigerant goes through pressure and temperature changes.
The compressor (Item 1) Page 80-10-3 takes in heated, low pressure refrigerant gas through the suction valve (low pressure side)…
Ambient air passing through the condenser removes the heat from refrigerant resulting in physical state change in the refrigerant from a gas to a liquid.
The liquid refrigerant moves on to the receiver/drier (Item 3) Page 80-10-3 where impurities such as moisture and dirt are filte…
The expansion valve meters the amount of refrigerant into the evaporator coil (Item 5) Page 80-10-3. As the refrigerant passes t…
The refrigerant cycle is completed when the heated low pressure gas is again drawn into the compressor.
AIR CONDITIONING SYSTEM FLOW (Cont’d)
Chart
COMPONENTS
Figure 80-20-1
Figure 80-20-2
Figure 80-20-3
Figure 80-20-4
COMPONENTS (Cont’d)
Figure 80-20-5
Figure 80-20-6
Figure 80-20-7
SAFETY
Figure 80-30-1
Figure 80-30-2
REGULAR MAINTENANCE
Figure 80-40-1
REGULAR MAINTENANCE (Cont’d)
Figure 80-40-2
Cleaning The Condenser
Figure 80-40-3
BASIC TROUBLESHOOTING
Figure 80-50-1
Figure 80-50-2
Figure 80-50-3
BASIC TROUBLESHOOTING (Cont’d)
Figure 80-50-4
Figure 80-50-5
Figure 80-50-6
Figure 80-50-7
BASIC TROUBLESHOOTING (Cont’d)
Figure 80-50-8
Figure 80-50-9
Figure 80-50-10
Figure 80-50-11
BASIC TROUBLESHOOTING (Cont’d)
Figure 80-50-12
Figure 80-50-13
Figure 80-50-14
Figure 80-50-15
BASIC TROUBLESHOOTING (Cont’d)
Figure 80-50-16
Figure 80-50-17
Figure 80-50-18
Figure 80-50-19
GENERAL AIR CONDITIONING SERVICE GUIDELINES
Figure 80-60-20
The compressor (Item 1) [Figure 80-60-20] is factory filled with 150-170 cc’s of PAG oil (Poly Alkelene Glycol).
Unlike engine oil, it is not necessary to frequently check or change the compressor oil.
It is necessary to check, replenish or replace the compressor oil in the following cases:
1. When the evaporator, condenser or receiver-drier is replaced.
2. When refrigerant has leaked from the system.
3. When refrigerant is suddenly released from the cooling cycle.
4. When any related problems occur in the cooling cycle.
When one of the components (the evaporator, condenser or receiver-drier) is replaced, one ounce (30 cc) of PAG oil should be added for each component replaced.
If the A/C compressor is changed, no oil should be added to the system, because the compressor comes factory filled with oil.
The compressor oil should be checked as follows when oil is being added to an in service machine.
There is a close affinity between oil and refrigerant. During normal operation, part of the oil circulates with the refrigerant …
If the amount of refrigerant in the system has decreased, charge the system. (See “SYSTEM CHARGING AND RECLAMATION” on page 80-100-1)
Open the cab door and windows.
Run the blower fan at maximum speed.
Run the compressor for at least 20 minutes at 800-1200 RPM.
Remove the compressor from the machine. (See “COMPRESSOR” on page 80-110-1)
Figure 80-60-21
Figure 80-60-22
Remove the oil drain plug (Item 1) [Figure 80-60-21] and drain the oil through the connectors and the oil drain hole (Item 1) [Figure 80-60-22].
Installation: Tighten the oil drain plug to 9.4-10.8 ft.-lbs. (13-15 Nm) torque.
GENERAL AIR CONDITIONING SERVICE GUIDELINES (Cont’d)
Figure 80-60-23
Measure the drained oil in a measuring cylinder.
Check the oil for contamination, dirt, metal shavings, or varnish color, discard the oil if contaminated.
Figure 80-60-24
Add new compressor oil through the suction side connector (Item 1) [Figure 80-60-24].
Installation: Add 150-170 cc’s of PAG oil.
Figure 80-60-25
Whenever the A/C system is opened to the atmosphere or there has been a leak in the system, the receiver/drier (Item 1) [Figure 80-60-25] must be changed.
Never leave hose fittings, compressor fittings or components uncapped while working on the A/C system.
SYSTEM TROUBLESHOOTING CHART
Blower motor does not operate
Blower motor operates normally, but air flow is insufficient
Insufficient cooling although air flow and compressor operation are normal
The compressor does not operate at all, or operates improperly
Magnetic clutch related
SYSTEM TROUBLESHOOTING CHART (Cont’d)
Gauge Pressure Related Troubleshooting
Normal compressor suction (low side) and discharge (high side) pressure at ambient temperatures of 86-96 degrees F (30-38 degrees C) and compressor speed of approximately 2000 RPM are:
High pressure side pressure: 210-265 PSI
Low pressure side pressure: 15-33 PSI
As a rule of thumb the high side pressure will be around eight times greater then the low side pressure
SYSTEM TROUBLESHOOTING CHART (Cont’d)
Gauge Pressure Related Troubleshooting (Cont’d)
TEMPERATURE/PRESSURE
16
15.69
18
17.04
20
18.43
22
19.87
24
21.35
26
22.88
28
24.47
30
26.10
32
27.79
34
29.52
36
31.32
38
33.17
40
35.07
42
37.03
44
39.05
45
40.09
50
45.48
55
51.27
60
57.47
65
64.10
70
71.19
75
78.75
80
86.80
85
95.40
90
104.40
91
106.30
92
108.20
93
110.20
94
112.10
95
114.10
100
124.30
102
128.50
104
132.90
106
137.30
108
141.90
110
146.50
112
151.30
114
156.10
116
161.10
118
166.10
120
171.30
122
176.60
124
182.00
126
187.50
128
193.10
130
198.90
135
213.70
140
229.40
145
245.80
150
263.00
155
281.10
160
300.10
165
320.10
170
340.80
Evaporator
Pressures represent gas temperatures inside the coil. not the coil surface. For an estimate of the temperature of the air coming off the coil add 8-10 degrees F. to the temperature on the chart.
Condenser
Temperatures are not ambient temperatures but condensing temperatures. Add 40 degrees F. to the ambient temperature to get the condensing temperature and then refer to the pressure chart to see appropriate pressure for ambient temperature.
Example: Ambient Temperature=90 degrees F.
90 degrees F.
+40 degrees F.
Conditions and pressures will vary from system to system.
AIR CONDITIONING SERVICE
SYSTEM CHARGING AND RECLAMATION
Figure 80-100-1
Figure 80-100-2
Figure 80-100-3
SYSTEM CHARGING AND RECLAMATION (Cont’d)
Figure 80-100-4
Figure 80-100-5
SYSTEM CHARGING AND RECLAMATION (Cont’d)
Figure 80-100-6
Figure 80-100-7
Figure 80-100-8
SYSTEM CHARGING AND RECLAMATION (Cont’d)
Figure 80-100-9
Figure 80-100-10
Figure 80-100-11
SYSTEM CHARGING AND RECLAMATION (Cont’d)
Figure 80-100-12
Figure 80-100-13
Figure 80-100-14
SYSTEM CHARGING AND RECLAMATION (Cont’d)
Figure 80-100-15
Figure 80-100-16
Figure 80-100-17
COMPRESSOR
Figure 80-110-1
Figure 80-110-2
Figure 80-110-3
Figure 80-110-4
COMPRESSOR (Cont’d)
Figure 80-110-5
Figure 80-110-6
Figure 80-110-7
Figure 80-110-8
COMPRESSOR (Cont’d)
Figure 80-110-9
Figure 80-110-10
Figure 80-110-11
Figure 80-110-12
COMPRESSOR (Cont’d)
Figure 80-110-13
Figure 80-110-14
Figure 80-110-15
Figure 80-110-16
COMPRESSOR (Cont’d)
Figure 80-110-17
Figure 80-110-18
CONDENSER
Figure 80-120-1
Figure 80-120-2
Figure 80-120-3
RECEIVER/DRIER
Figure 80-130-1
Figure 80-130-2
PRESSURE SWITCH
Figure 80-140-1
Figure 80-140-2
EVAPORATOR/BLOWER UNIT
Figure 80-150-1
Figure 80-150-2
Figure 80-150-3
Figure 80-150-4
EVAPORATOR/BLOWER UNIT (Cont’d)
Figure 80-150-5
Figure 80-150-6
Figure 80-150-7
Figure 80-150-8
EXPANSION VALVE
Figure 80-160-9
Figure 80-160-10
Figure 80-160-11
Figure 80-160-12
EXPANSION VALVE (Cont’d)
Figure 80-160-13
Figure 80-160-14
HEATER ASSEMBLY
Figure 80-170-1
Figure 80-170-2
Figure 80-170-3
Figure 80-170-4
HEATER ASSEMBLY (Cont’d)
Figure 80-170-5
Figure 80-170-6
Figure 80-170-7
Figure 80-170-8
HEATER ASSEMBLY (Cont’d)
Figure 80-170-9
Figure 80-170-10
Figure 80-170-11
Figure 80-170-12
HEATER ASSEMBLY (Cont’d)
Figure 80-170-13
Figure 80-170-14
SPECIFICATIONS
CONVERSIONS SPEC-70-1
Decimal And Millimeter Equivalents SPEC-70-1
U.S. To Metric Conversion SPEC-70-2
ENGINE SPECIFICATIONS SPEC-20-1
Camshaft And Thrust Washer SPEC-20-6
Connecting Rods And Bearings SPEC-20-4
Crankshaft SPEC-20-4
Crankshaft Re-Grind Data SPEC-20-5
Cylinder Block SPEC-20-6
Cylinder Head SPEC-20-1
Cylinder Liners SPEC-20-7
Engine Torque Component SPEC-20-11
Exhaust Valves SPEC-20-2
Flywheel SPEC-20-9
Fuel Injection Pump SPEC-20-7
Fuel Injectors SPEC-20-7
Fuel Lift Pump SPEC-20-7
General SPEC-20-1
Intake Valves SPEC-20-2
Main Bearings SPEC-20-6
Oil Pump, Gear And Relief Valve SPEC-20-9
Pistons And Piston Rings SPEC-20-3
Rocker Shaft, Rockers And Bushings SPEC-20-3
Thrust Washers SPEC-20-6
Timing Case And Timing Gears SPEC-20-8
Turbocharger SPEC-20-9
Valve Guides SPEC-20-1
Valve Springs SPEC-20-2
Water Pump And Thermostat SPEC-20-10
HYDRAULIC CONNECTION SPECIFICATIONS SPEC-50-1
Flare Fitting SPEC-50-2
O-ring Face Seal Connection SPEC-50-1
O-ring Flare Fitting SPEC-50-3
Port Seal Fitting SPEC-50-5
Straight Thread O-ring Fitting SPEC-50-1
Tubelines And Hoses SPEC-50-1
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS SPEC-60-1
Specifications SPEC-60-1
SPECIFICATIONS (CONT’D)
MACHINE TORQUE SPECIFICATIONS SPEC-30-1
Axle SPEC-30-1
Boom SPEC-30-1
Drive Box SPEC-30-1
Drive Motor SPEC-30-1
Engine SPEC-30-2
Hydraulic Pump SPEC-30-2
TORQUE SPECIFICATIONS FOR BOLTS SPEC-40-1
Torque For General Metric Bolts SPEC-40-2
Torque for General SAE Bolts SPEC-40-1
Telescopic Handler SPECIFICATIONS SPEC-10-1
Capacities SPEC-10-3
Controls SPEC-10-2
Dimensional Specifications SPEC-10-1
Drive System SPEC-10-2
Electrical System SPEC-10-3
Engine SPEC-10-2
Hydraulic System SPEC-10-3
Instrument Panel SPEC-10-3
Performance Specifications SPEC-10-2
Tires SPEC-10-3
Telescopic Handler SPECIFICATIONS
. All dimensions are shown in millimetres. Respective metric dimensions are given in millimeters enclosed by parentheses.
. Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice.
Dimensional Specifications
A
2372 mm
2372 mm
B
1798 mm
1798 mm
C
2215 mm
2215 mm
D
2850 mm
2850 mm
E
4143 mm
4143 mm
F
4969 mm
4969 mm
G
513 mm
513 mm
H
5066 mm
5066 mm
J
1400 mm
1400 mm
K
3885 mm
3885 mm
L
7205 mm
7205 mm
M
1395 mm
1395 mm
Telescopic Handler SPECIFICATIONS (CONT’D)
T3571
T3571L
15,300 lbs. (6,940 kg)
*7716 lbs. (3500 kg)
*Rated Load Capacity can change depending on which approved attachment is used
Travel Speed
T3571
T3571L
Low Range
0-4.4 mph (7.1 km/hr)
0-4.4 mph (7.1 km/hr)
High Range
0-18.7 mph (30,1 km/hr)
0-18.7 mph (30,1 km/hr)
Telescopic Handler SPECIFICATIONS (CONT’D)
T3571
T3571L
TITAN 400/70×20 150B 166A2 LIFT RIGGER II (4 bar front/rear)
TITAN 400/70×20 150B 166A2 LIFT RIGGER II (4 bar front/rear)
Optional Tires
DUNLOP 400/80×24 153B T37 TL (4.25 bar front/rear)
DUNLOP 400/80×24 153B T37 TL (4.25 bar front/ rear)
DUNLOP 405/70×20 MPT 152J 168A2 SP T9 (5.5 bar front/rear)
DUNLOP 405/70×20 MPT 152J 168A2 SP T9 (5.5 bar front/rear)
MICHELIN 440/70×24 XM37 150A8 147B (3.5 bar front/rear)
MICHELIN 440/70×24 XM37 150A8 147B (3.5 bar front/rear)
T3571
T3571L
Type
Fuel Tank
Hyd./Hydros. System
33 gals. (125 L)
EQUIVIS ZS 46
Eng. Cooling System
Engine Oil Change w/Filter
9 qts. (8,5 L)
See oil chart
Front Axle
11.1 qts (10,5 L)
100032-06A
Rear Axle
11 qts. (10 L)
100032-06A
Front Reduction Gearbox
0.85 qts. (0,8 L)
100032-06A
Planetary Carrier
1.3 qts. (1,3 L)
1.3 qts. (1,3 L)
100032-06A
T3571
Engine driven, 25 GPM (95 L/min)
3843 PSI (265 Bar)
Auxiliary Flow
@ High idle 0-21 GPM (0-80 L/min)
12 V – 105 Ah – 700A
Full compliment of instrumentation for engine, hydraulic and machine functions.
ENGINE SPECIFICATIONS
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
General
Cylinder Head
Valve Guides
Valve Guide Clearance In The Cylinder Head (Interference)
5.076-5.093 (128,92-129,37)
5.075-5.093 (128,92-129,37)
0.486-0.498 (12,35-12,65)
ENGINE SPECIFICATIONS (Cont’d)
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Exhaust Valves
Intake Valves
Valve Springs
Number Of Active Coils
ENGINE SPECIFICATIONS (Cont’d)
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Rocker Shaft, Rockers And Bushings
Pistons And Piston Rings
ENGINE SPECIFICATIONS (Cont’d)
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Connecting Rods And Bearings
Crankshaft
ENGINE SPECIFICATIONS (Cont’d)
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Crankshaft (Cont’d)
With the crankshaft on V-blocks check the maximum run-out of the journals. They must not exceed these specifications below and the difference in run-out between journals must not exceed 0.004 (0,10)
Crankshaft Re-Grind Data
The finished sizes for crankshaft journals which have been ground undersize are given in the table below:
1
2.9884-2.9892
(75.909-75.930)
2.9784-2.96792
(75,649-75,670)
2.9684-2.9692
(75,399-75,420)
2
2.488-2.4896
(63,220-63,240)
2.4788-2.4796
(62,962-62,982)
2.4688-2.4696
(62,708-62,728)
3
1.554 (39,47) maximum


4
1.474 (37,44) maximum


5
1.759 (44,68) maximum


6
1.596 (40,55) maximum


7
Do not machine this diameter


8
Do not machine this diameter


9
0.1448-0.1452 (3,68-3,69)


Crankshaft Heat Treatment: 60 Hour Nitride
NOTE: Crankshafts that have been nitrided for 60 hours can be machined 0.010 (0,25) without the need to harden again. Check the …
ENGINE SPECIFICATIONS (Cont’d)
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Main Bearings
Bearing Undersize Available
-0.010 (-0,25) -0.020 (-0,50) -0.030 (-0,75)
Thrust Washers
Camshaft And Thrust Washer
Camshaft End Play (Production)
Cylinder Block
ENGINE SPECIFICATIONS (Cont’d)
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Cylinder Liners
Fuel Injection Pump
Fuel Injectors
Fuel Lift Pump
Electrically operated
Electric Motor 12V/24V
ENGINE SPECIFICATIONS (Cont’d)
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Timing Case And Timing Gears
68
Fuel Pump Gear Number Of Teeth (Electronic)
68
Fuel Pump Gear Bore (Electronic)
34
Width Of Idler Gear And Bushing Assembly (Fitted)
Flanged Bushing Inside Assembly (Fitted)
Gear End Play (Production Limits)
ENGINE SPECIFICATIONS (Cont’d)
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Oil Pump, Gear And Relief Valve
End Play
Inner Rotor
Outer Rotor
0.0010-0.0029 (0,025-0,076)
Turbocharger
Flywheel
ENGINE SPECIFICATIONS (Cont’d)
All dimensions are given in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
Water Pump And Thermostat
180˚ F (82˚ C)
170˚/185˚ F (77˚/85˚ C)
198˚/208˚ F (92˚/98˚ C)
0.35 (9,0)
ENGINE SPECIFICATIONS (Cont’d)
Engine Torque Component
70
95
13
18
52
70
37
50
74
100
22
18
24
18
24
22
30
16
22
7
9
7
9
20
27
MACHINE TORQUE SPECIFICATIONS
221
300
FT.-LBS.
NM
FT.-LBS.
NM
FT.-LBS.
NM
MACHINE TORQUE SPECIFICATIONS (CONT’D)
FT.-LBS.
NM
TORQUE SPECIFICATIONS FOR BOLTS
Torque for General SAE Bolts
The following table shows standard torque specifications for bolts with zinc phosphate coating. Bolts purchased from Bobcat that have zinc phosphate coating are specified by the letter H following the part number.
INCH. LBS.(Nm)
.250
80-90 (9,0-10,2)
110-120 (12,4-13,6)
.3125
180-200 (20,3-22,6)
215-240 (24,2-27,1)
FOOT LBS.(Nm)
.375
25-28 (34-38)
35-40 (47-54)
.4375
40-45 (54-61)
60-65 (81-88)
.500
65-70 (88-95)
90-100 (122-136)
.5625
90-100 (122-136)
125-140 (170-190)
.625
125-140 (170-190)
175-190 (240-260)
.750
220-245 (300-330)
300-330 (410-450)
.875
330-360 (450-490)
475-525 (645-710)
1.000
475-525 (645-710)
725-800 (985-1085)
1.125
650-720 (880-975)
1050-1175 (1425-1600)
1.250
900-1000 (1200-1360)
1475-1625 (2000-2200)
1.375
1200-1350 (1630-1830)
2000-2200 (2720-2980)
1.500
1500-1650 (2040-2240)
2600-2850 (3530-3870)
1.625
2000-2800 (2720-2980)
3450-3800 (4680-5150)
1.750
2500-2750 (3390-3730)
4300-4800 (5830-6500)
1.875
3150-3500 (4270-4750)
5500-6100 (5830-6500)
2.000
3800-4200 (5150-5700)
6500-7200 (8800-9800)
TORQUE SPECIFICATIONS FOR BOLTS (Cont’d)
Torque For General Metric Bolts
Thread Size (Dia. x Pitch)
Material
Head Mark 4
Head Mark 7
Head Mark 10
M 5 x 0.8
3-4 ft.-lbs. (4-5 Nm)
M 6 x 1.0
6-7 ft.-lbs. (8-9 Nm)
6-9 ft.-lbs. (8-12 Nm)
M 8 x 1.25
6-9 ft.-lbs. (8-12 Nm)
11-16 ft.-lbs. (15-22 Nm)
18-25 ft.-lbs. (24-34 Nm)
M 10 x 1.25
13-18 ft.-lbs. (18-24 Nm)
22-30 ft.-lbs. (30-41 Nm)
36-50 ft.-lbs. (49-68 Nm)
M 12 x 1.25
22-30 ft.-lbs. (30-41 Nm)
40-54 ft.-lbs. (54-73 Nm)
69-87 ft.-lbs. (94-118 Nm)
M 14 x 1.5
36-50 ft.-lbs. (49-68 Nm)
58-80 ft.-lbs. (79-108 Nm)
116-137 ft.-lbs. (157-186 Nm)
HYDRAULIC CONNECTION SPECIFICATIONS
Figure SPEC-50-15
Figure SPEC-50-16
HYDRAULIC CONNECTION SPECIFICATIONS (Cont’d)
Figure SPEC-50-17
5/8″
5/16″
1/2″ – 20
17 (23)
2-1/2
1
11/16″
3/8″
9/16″ – 18
22 (30)
2
1
7/8″
1/2″
3/4″ – 16
40 (54)
2
1
1″
5/8″
7/8″ – 14
60 (81)
1-1/2
1
1-1/4″
3/4″
1-1/16″ – 12
84 (114)
1
3/4
1-3/8″
1″
1-5/16″ – 12
118 (160)
3/4
3/4
HYDRAULIC CONNECTION SPECIFICATIONS (Cont’d)
Figure SPEC-50-18
Figure SPEC-50-19
5/8″
5/16″
1/2″ – 20
17 (23)
2-1/2
1
11/16″
3/8″
9/16″ – 18
22 (30)
2
1
7/8″
1/2″
3/4″ – 16
40 (54)
2
1
1″
5/8″
7/8″ – 14
60 (81)
1-1/2
1
1-1/4″
3/4″
1-1/16″ – 12
84 (114)
1
3/4
1-3/8″
1″
1-5/16″ – 12
118 (160)
3/4
3/4
* If a torque wrench is used to tighten a new fitting to a used hose/tubeline.
* If a torque wrench is used to tighten a used fitting to a new hose/tubeline.
* If a torque wrench is used to tighten a new fitting to a new hose/tubeline.
** If using the hex flat tightening method to tighten a new fitting to a new hose/tubeline.
** If using the hex flat tightening method to tighten a new fitting to a used hose/tubeline.
*** If using the hex flat tightening method to tighten a used fitting to a new hose/tubeline.
HYDRAULIC CONNECTION SPECIFICATIONS (Cont’d)
Figure SPEC-50-20
Figure SPEC-50-21
HYDRAULIC CONNECTION SPECIFICATIONS (Cont’d)
Figure SPEC-50-22
11/16″
9/16″ – 18
15/16″
3/4″ – 16
1-1/8″
7/8″ – 14
1-1/4″
1-1/16″ – 12
1-1/2″
1-5/16″ – 12
Figure SPEC-50-23
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
CONVERSIONS
CONVERSIONS (Cont’d)
U.S. To Metric Conversion

 

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Bobcat T3571, T3571L Telescopic Handler Service Manual – 4852150.pdf

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