DAF LF45, LF55 Series Trucks Repair Service Workshop Manual

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This workshop service repair manual PDF download for the LF45, LF55 DAF Series Trucks has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

FT-FA – 4 x 2
FAN – 6 x 2

TABLE OF CONTENTS :

Workshop-Manual
Group 0 – Techincal Data
Group 1 – Cab
Group 2 – BE, CE Engine
Group 3 – Gearboxes and Clutch
Group 4 – Fuel System
Group 5 – Electrical System
Group 6 – Braking System
Group 7 – Steering
Group 8 – Rear Axle
Group 9 – Suspension

Maintenance Manual LF45_LF55
0 Technical data
2 Threaded connections
3 Fluids, oil and lubricants
4 Maintenance schedule
5 Explanatory notes on the maintenance activities

Davie Diagnostics Manual
1 EBS
2 UPEC
3 AS Tronic
4 VIC
5 EMAS
6 Hydronic 10 (ACH-EW)
7 CDS-3
8 ECAS-2
9 Airtronic (ACH-EA)
10 ABS-D and ABS/ASR-E
11 D3LC (ACH-EA)
12 EBS-2
13 ECAS-3
14 AGS
15 ZF intarder EST42
16 ALS-S
17 ECS-DC3
18 Immobiliser
19 CDM

Special Tools
0. TOOLS, GENERAL
1. CAB
2. ENGINE
3. GEARBOX
4. FUEL SYSTEM
5. ELECTRICAL COMPONENTS
6. BRAKES
7. STEERING AND AXLES
8. DIFFERENTIAL GEAR
9. CHASSIS

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : –
Total Pages : 2881

This OEM service manual/ repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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DAF LF45, LF55 Series
Workshop-Manual
Group 0 – Techincal Data
Group 1 – Cab
Group 2 – BE, CE Engine
Group 3 – Gearboxes and Clutch
Group 4 – Fuel System
Group 5 – Electrical System
Group 6 – Braking System
Group 7 – Steering
Group 8 – Rear Axle
Group 9 – Suspension

Maintenance Manual LF45_LF55
0 Technical data
1. Engine, cooling system and fuel system
1.1 General
1.2 Tightening torques
1.3 Filling capacities
2. Steering gear
2.1 General
2.2 Tightening torques
3. Drive shafts, drive and chassis
3.1 General
3.2 Tightening torques
3.3 Filling capacities
2 Threaded connections
1. Threaded connections
1.1 General
3 Fluids, oil and lubricants
1. Specifications
1.1 General
4 Maintenance schedule
1. Maintenance intervals
1.1 Maintenance schedule
1.2 Explanatory notes on the maintenance schedule
1.3 Effect of diesel fuel and PTO hours on maintenance intervals
1.4 Maintenance in special operating conditions
1.5 First service inspection
2. Maintenance activities
2.1 Overview of maintenance activities for the first service inspection
2.2 Overview of annual maintenance activities
2.3 Overview of mileage-dependent maintenance activities
5 Explanatory notes on the maintenance activities
1. Safety instructions
1.1 Safety instructions
2. General
2.1 Introduction
2.2 Technical information
2.3 Warning symbol
2.4 Environment
2.5 Parts
2.6 Maintenance guidelines
3. Inspection and adjustment
3.1 Checking pedal rubbers
3.2 Checking the battery fluid level
3.3 Checking the battery terminals
3.4 Checking the fluid level of the cab tilting pump
3.5 Checking the cab fastening
3.6 Checking the vibration damper (vulcanised version) of the BE engine
3.7 Bleeding the fuel system
3.8 Checking the engine oil level
3.9 Checking and adjusting BE engine valve clearance
3.10 Inspection and adjustment, CE engine valve clearance
3.11 Checking the poly-V-belt
3.12 Checking the coolant freezing point
3.13 Checking for fuel leaks
3.14 Checking the components and hose connections for leaks
3.15 Checking the exhaust system
3.16 Checking the radiator and intercooler for fouling
3.17 Check the air inlet dust trapping valve
3.18 Checking the steering ball joint sleeve for damage
3.19 Checking the steering ball joints
3.20 Checking the steering oil level
3.21 Checking the steering gear lines and connections
3.22 Checking the brake components and brake system for leaks
3.23 Checking the brake cylinder fastening
3.24 Checking the brake pad thickness and brake disc
3.25 Inspection and adjustment, load sensing valve, air suspension
3.26 Inspection and adjustment, load sensing valve, leaf suspension
3.27 Checking the differential for leaks
3.28 Checking the operation of the differential lock
3.29 Check the drive shaft play
3.30 Inspecting the fifth wheel
3.31 Checking the trailer coupling
3.32 Check the superstructure attachment
3.33 Check the clutch fluid level
3.34 Check the clutch wear indicator
3.35 Checking the gearbox for leaks
3.36 Checking automatic gearbox oil level
3.37 Inspection of oil lubricated wheel hubs for leaks
3.38 Checking greased wheel hubs for leaks
3.39 Checking the shock absorbers for attachment and leaks
3.40 Checking the condition and attachments of spring leaves, spring clamps and U-bolts
3.41 Checking the hinge points and axle suspension fastening (air suspension)
3.42 Checking the air suspension bellows
3.43 Adjusting the crown wheel guide bolt
3.44 Inspecting the rear axle wheel bearing play
3.45 Checking the clamp of the drive shaft universal joint
4. Removal and installation
4.1 Removal and installation, interior filter element
4.2 Removal and installation, air filter element
4.3 Removal and installation, lubricating oil filter
4.4 Removal and installation, fuel fine filter
4.5 Removal and installation, fuel prefilter/water separator
4.6 Removal and installation, valve cover
4.7 Removal and installation, air dryer filter element
4.8 Removal and installation, filter element in the reservoir of the RAS-EC steering gear
4.9 Removal and installation, high-pressure filter of the RAS-EC steering gear
4.10 Removal and installation, F36/F48 front axle wheel hub
4.11 Removal and installation, F36/F48 front axle hub seal
4.12 Removal and installation, automatic gearbox oil filters
5. Draining and filling
5.1 Topping up battery fluid
5.2 Draining and replenishing the engine oil
5.3 Draining, filling and bleeding the cooling system
5.4 Draining and filling, RAS-EC steering circuit
5.5 Bleeding the RAS-EC steering circuit
5.6 Draining and filling, differential
5.7 Draining and filling, wheel hub
5.8 Draining and filling, gearbox
6. Cleaning
6.1 Cleaning the battery terminals
6.2 Cleaning the exterior of radiator and air cooler
6.3 Cleaning the vehicle
6.4 Cleaning gearbox vent(s)
6.5 Cleaning rear axle vent
7. Lubrication
7.1 Lubricating according to Y-service lubrication schedule
7.2 Lubricate according to X-service lubrication schedule

Davie Diagnostics Manual
1 EBS
1. EBS fault codes
1.1 Introduction
1.2 Explanatory notes to EBS fault codes
2. EBS customer parameters
2.1 Introduction
2.2 Explanatory notes to EBS customer parameters
3. System inspection with DAVIE XD
3.1 General
2 UPEC
1. UPEC fault codes
1.1 Introduction
1.2 Explanatory notes to UPEC fault codes
2. UPEC customer parameters
2.1 Introduction
2.2 Explanatory notes to UPEC customer parameters
3. System inspection with DAVIE XD
3.1 General
3.2 Engine brake test
3.3 Speed variation control test
3 AS Tronic
1. AS Tronic fault codes
1.1 Introduction
1.2 Explanatory notes to AS Tronic fault codes
2. System inspection with DAVIE XD
2.1 General
2.2 ‘Transmission’ menu
2.3 ‘Clutch actuator’ menu
4 VIC
1. VIC fault codes
1.1 Introduction
1.2 Explanatory notes to VIC fault codes
2. VIC customer parameters
2.1 Introduction
2.2 Explanatory notes to VIC customer parameters, restricted version
2.3 Explanatory notes to VIC customer parameters, elaborate version
3. System inspection with DAVIE XD
3.1 General
5 EMAS
1. EMAS fault codes
1.1 Introduction
1.2 Explanatory notes to EMAS fault codes
2. System inspection with DAVIE XD
2.1 General
2.2 “Calibration” menu
6 Hydronic 10 (ACH-EW)
1. Hydronic 10 (ACH-EW) fault codes
1.1 Introduction
1.2 Explanatory notes to fault codes for Hydronic 10 (ACH-EW) with electronic unit D901
1.3 Explanatory notes to fault codes for Hydronic 10 (ACH-EW) with electronic unit D979
2. System inspection with DAVIE XD
2.1 General
7 CDS-3
1. CDS-3 fault codes
1.1 Introduction
1.2 Explanatory notes to CDS-3 fault codes
2. System inspection with DAVIE XD
2.1 General
2.2 Menu “Initialising new unit”
8 ECAS-2
1. ECAS-2 fault codes
1.1 Introduction
1.2 Explanatory notes to ECAS�2 fault codes
2. ECAS-2 customer parameters
2.1 Introduction
2.2 Explanatory notes to ECAS�2 customer parameters
3. System inspection with DAVIE XD
3.1 Calibrating the sensors
3.2 Checking height sensor
9 Airtronic (ACH-EA)
1. Airtronic (ACH-EA) fault codes
1.1 Introduction
1.2 Explanatory notes to Airtronic D2/D4 (ACH-EA) fault codes
2. System inspection with DAVIE XD
2.1 General
10 ABS-D and ABS/ASR-E
1. ABS-D and ABS/ASR-E fault codes
1.1 Introduction
1.2 Fault code overview
2. System inspection with DAVIE XD
2.1 General
11 D3LC (ACH-EA)
1. D3LC (ACH-EA) fault codes
1.1 Introduction
1.2 Explanatory notes to fault codes D3LC (ACH-EA)
2. System inspection with DAVIE XD
2.1 General
12 EBS-2
1. EBS-2 fault codes
1.1 Introduction
1.2 Explanatory notes to EBS-2 fault codes
2. EBS-2 customer parameters
2.1 Introduction
2.2 Explanatory notes to EBS-2 customer parameters
3. System inspection with DAVIE XD
3.1 General
3.2 VSC calibration
13 ECAS-3
1. ECAS-3 fault codes
1.1 Introduction
1.2 Explanatory notes to ECAS-3 fault codes
2. ECAS-3 customer parameters
2.1 Introduction
2.2 Explanatory notes to ECAS-3 customer parameters
3. System inspection with DAVIE XD
3.1 Calibrating the sensors
3.2 Inspection of height sensors
14 AGS
1. AGS fault codes
1.1 Introduction
1.2 Explanatory notes to AGS (diaphragm version) fault codes
1.3 Explanatory notes to AGS (bellows version) fault codes
2. AGS customer parameters
2.1 Introduction
2.2 Explanatory notes to AGS customer parameters
15 ZF intarder EST42
1. ZF intarder EST42 fault codes
1.1 Introduction
1.2 Explanatory notes to fault codes for ZF-intarder EST 42
2. System inspection with DAVIE XD
2.1 General
16 ALS-S
1. ALS-S fault codes
1.1 Introduction
2. Explanatory notes to ALS-S fault codes
2.1 Explanatory notes to ALS�S fault codes
3. System inspection with DAVIE XD
3.1 Inspection of radar sensor
17 ECS-DC3
1. ECS-DC3 fault codes
1.1 Introduction
1.2 Explanatory notes to ECS�DC3 fault codes
2. ECS-DC3 customer parameters
2.1 Introduction
2.2 Explanatory notes to ECS�DC3 customer parameters
3. System inspection with DAVIE XD
3.1 General
18 Immobiliser
1. Immobiliser fault codes
1.1 Introduction
1.2 Explanatory notes to immobiliser fault codes
19 CDM
1. CDM fault codes
1.1 Introduction
1.2 Explanatory notes to CDM fault codes
2. System inspection with DAVIE XD
2.1 General

Special Tools
Special tools
STRUCTURE
PREFACE
DIRECTIONS FOR USE
0. TOOLS, GENERAL
1. CAB
2. ENGINE
3. GEARBOX
4. FUEL SYSTEM
5. ELECTRICAL COMPONENTS
6. BRAKES
7. STEERING AND AXLES
8. DIFFERENTIAL GEAR
9. CHASSIS

 

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DAF LF45, LF55 Series Trucks Repair Service Workshop Manual.pdf

Source : Sitelux.com

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