Fendt Combine 8300-8350 Series Service Repair Workshop Manual

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This workshop service repair manual PDF download for the Combine Fendt 8300-8350 has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

Combine Fendt 8300
Combine Fendt 8350

TABLE OF CONTENTS :

0 Introduction – Specifications
1 Cutting table
2 Reel
3 Main crop elevator
4 Threshing unit
5 Straw walkers
6 Shaker shoe – Fanning mill
7 Elevators
8 Engine
9 Unloading auger – Grain tank
10 Drive unit
11 Transmissions
12 Undercarriage
13 Cab
14 Hydraulics
15 Machine housing
16 Electrical system
17 Straw chopper
18 General assembly instructions
19 Miscellaneous data

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : EN 63002095 M4
Total Pages : 644

This AGCO’s equipment Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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AGCO Workshop Service Manual Massey Ferguson 7200 CEREA Series Combines

0. Introduction – Specifications
0.1 Use of the manual
0.2 General specifications
0.3 Dimensions and weight
0.4 Safety precautions
0.4.1 Safety in the workshop
0.4.2 Safety – a word to the mechanic
0.4.3 Safety – danger, warning and caution
0.4.4 Safety decals
0.4.5 General
0.4.6 Personal safety
0.4.7 Considerations with regard to equipment
0.4.8 General considerations
0.4.9 Operational considerations
0.4.10 Maintenance techniques
0.5 Practical advice
0.6 Start-up instructions
0.6.1 General
0.6.2 Pre-delivery checks
0.6.3 Instruction of combine operator
0.7 Conversion tables
0.7.1 Conventional Units of Measurement
0.8 Locking and sealing agents
0.9 Torques
0.9.1 Wheels
0.9.2 Screws with metric threads
0.9.3 Nuts with metric threads
1. Cutting table
1.1 General
1.2 Knife drive – wobble box
1.2.1 Removal
1.2.2 Mounting
1.2.3 Reconditioning the wobble box
1.2.4 Fitting knife clips and crop lifters
1.3 Table auger
1.3.1 Removal
1.3.2 Mounting
1.3.3 Replacement of shaft on the right-hand side
1.3.4 Replacement of shaft on the left-hand side
1.3.5 Replacement of crankshaft
1.3.6 Replacement of feathering fingers, bearings and bushes
1.3.7 Adjustment of table auger and feathering fingers
1.4 Table body
1.4.1 Adjustment of cut-off strips
1.4.2 Adjustment and positioning of ground sensor – PowerFlow
1.4.3 Adjustment and positioning of ground sensor – FreeFlow
1.5 Slip clutch and chain drive
1.5.1 Removal
1.5.2 Mounting
1.5.3 Replacement of bearings and sprockets
1.6 Countershaft
1.6.1 Removal
1.6.2 Mounting
1.7 PowerFlow table
1.7.1 Removal, belts
1.7.2 Mounting, belts
1.7.3 Replacement of front rollers and bearings, scraper adjustment
1.7.4 Replacement of rear rollers and bearings, scraper adjustment
1.7.5 Replacement and alignment of bearing housing, rear rollers
1.7.6 Belt tensioning and running-in
2. Reel
2.1 Reel
2.1.1 Removal
2.1.2 Mounting
2.1.3 Replacement of reel tine bar and plastic bearings
2.1.4 Replacement of guide rollers, eccentric, guide ring and bearings
2.1.5 Replacement of reel plates
2.1.6 Replacement of reel tube, bearings
2.2 Oil motor and chain drive
2.2.1 Replacement of oil motor
2.3 Hydraulic cylinders
2.3.1 Replacement of cylinder – reel up/down
2.3.2 Replacement of cylinder – reel forward/ back
2.3.3 Reconditioning of hydraulic cylinders
3. Main crop elevator
3.1 General
3.2 Main crop elevator
3.2.1 Removal
3.2.2 Mounting
3.2.3 Bearing block on machine frame
3.2.4 Replacement of lifting ram
3.2.5 Reconditioning of hydraulic cylinder
3.2.6 Replacement of cutting height preset sensor
3.3 Elevator chain
3.3.1 Removal
3.3.2 Mounting
3.3.3 Replacement of slats
3.3.4 Replacement of slide rails in crop elevator
3.3.5 Replacement of intermediate plate
3.4 Elevator chain top shaft
3.4.1 Removal
3.4.2 Mounting
3.4.3 Replacement of bearings
3.4.4 Replacement of sprockets
3.4.5 Replacement of shaft protection tube
3.5 Elevator chain front shaft
3.5.1 Removal
3.5.2 Mounting
3.5.3 Replacement of shaft, bearings and plate wheels
3.6 Elevator countershaft
3.6.1 Removal
3.6.2 Mounting
3.6.3 Replacement of bearings and sprockets
3.7 Table clutch and chain drive
3.7.1 Removal
3.7.2 Mounting
3.7.3 Reconditioning of clutch
3.8 Adapter
3.8.1 Removal
3.8.2 Mounting
3.8.3 Replacement of cylinder/connecting rod
3.8.4 Reconditioning of hydraulic cylinder
3.8.5 Replacement of angle sensor
3.9 Hydraulic reversing
3.9.1 Removal
3.9.2 Mounting
3.10 Electrical Reversing
3.10.1 Removal
3.10.2 Mounting
4. Threshing unit
4.1 General
4.2 Stone trap
4.2.1 Removal
4.2.2 Mounting
4.3 Concave
4.3.1 Removal
4.3.2 Mounting
4.3.3 Lateral adjustment of the concave
4.3.4 Concave setting – initial setting
4.3.5 Replacement of lead-in plate
4.3.6 Replacement of concave extension
4.3.7 Replacement of shaft for concave setting
4.4 Threshing cylinder
4.4.1 Removal
4.4.2 Mounting
4.4.3 Replacement of bearings
4.4.4 Replacement of rasp bars and backing bars
4.4.5 Replacement of shaft and cylinder spiders
4.5 Cylinder variator – table clutch
4.5.1 Removal, hydraulic variator
4.5.2 Mounting, hydraulic variator
4.5.3 Reconditioning of hydraulic variator pulley
4.5.4 Removal, mechanical variator
4.5.5 Mounting, mechanical variator
4.5.6 Reconditioning of mechanical variator pulley
4.5.7 Removal, magnetic clutch
4.5.8 Mounting, magnetic clutch
4.5.9 Reconditioning of magnetic clutch
4.6 Bracket for counter drive
4.6.1 Removal
4.6.2 Mounting and alignment
4.7 Rear beater
4.7.1 Removal
4.7.2 Mounting
4.7.3 Replacement of bearings
4.8 Rear beater concave
4.8.1 Removal
4.8.2 Mounting
4.9 Rotary separator cylinder
4.9.1 Removal
4.9.2 Mounting
4.9.3 Replacement of bearings
4.9.4 Replacement of rasp bars
4.10 Rotary separator concave
4.10.1 Removal
4.10.2 Mounting
4.10.3 Concave setting – initial setting
4.10.4 Replacement of shaft for concave setting
5. Straw walkers
5.1 General
5.2 Straw walkers
5.2.1 Removal
5.2.2 Mounting
5.3 Crank – front
5.3.1 Removal
5.3.2 Mounting
5.3.3 Replacement of bearings
5.4 Crank – rear
5.4.1 Removal
5.4.2 Mounting
5.4.3 Replacement of bearings
5.5 Straw walker transmission – chain
5.5.1 Removal
5.5.2 Mounting
6. Shaker shoe – Fanning mill
6.1 General
6.2 Fanning mill
6.2.1 Removal
6.2.2 Mounting
6.2.3 Replacement of fan blades
6.2.4 Replacement of fanning mill deflectors
6.2.5 Replacement of seals
6.3 Main grain pan
6.3.1 Removal
6.3.2 Mounting
6.3.3 Replacement of swivel arm and bearings
6.3.4 Replacement of seals
6.4 Second grain pan
6.4.1 Removal
6.4.2 Mounting
6.4.3 Replacement of swivel arm and bearings
6.4.4 Adjustment of second grain pan
6.5 Top shaker shoe
6.5.1 Removal
6.5.2 Mounting
6.5.3 Replacement of swivel arm and bearings
6.5.4 Replacement of seals
6.5.5 Electric sieve setting – initial setting
6.6 Bottom shaker shoe
6.6.1 Removal
6.6.2 Mounting
6.6.3 Replacement of swivel arm and bearings
6.6.4 Replacement of seals
6.6.5 Electric sieve setting – initial setting
6.7 Bottom augers
6.7.1 Removal
6.7.2 Mounting
6.8 Eccentric drive
6.8.1 Removal
6.8.2 Mounting
6.8.3 Adjustment of connecting rod / alignment of shaker shoes
6.8.4 Replacement of connecting rod bearing
6.8.5 Replacement of bearings and eccentric shaft
6.9 Transmissions
6.9.1 Replacement and reconditioning of fanning mill variator
6.9.2 Adjustment of fanning mill variator
6.9.3 Replacement and reconditioning of counter drive, shaker shoe
7. Elevators
7.1 Tank filling elevator
7.1.1 Removal
7.1.2 Mounting
7.1.3 Replacement of top shaft, bearings and sprockets
7.1.4 Replacement of bottom sprocket
7.1.5 Replacement of elevator chain
7.1.6 Moisture sensor
7.1.7 Yieldmeter sensor
7.2 Returns elevator
7.2.1 Removal
7.2.2 Mounting
7.2.3 Replacement of top shaft, bearings and sprockets
7.2.4 Replacement of bottom sprocket
7.2.5 Replacement of elevator chain
7.2.6 Returns volume sensor
7.3 Returns thresher
7.3.1 Removal
7.3.2 Mounting
7.3.3 Replacement of sprockets
7.3.4 Replacement of threshing cylinder
7.3.5 Reconditioning of right-angle gear
7.4 Tank filling auger
7.4.1 Removal
7.4.2 Mounting
7.4.3 Replacement of top bearing
7.4.4 Reconditioning of right-angle gear
7.5 Transmission
7.5.1 Replacement of shaft, bearings and sprockets
8. Engine
8.1 General
8.2 Replacement of engine
8.2.1 Removal of engine assembly
8.2.2 Mounting of engine assembly
9. Unloading auger – Grain tank
9.1 Unloading auger
9.1.1 Removal
9.1.2 Mounting
9.1.3 Replacement of bearings and universal joints
9.2 Unloading tube
9.2.1 Removal
9.2.2 Mounting
9.2.3 Replacement of swivel bearing
9.2.4 Replacement of hydraulic cylinder
9.2.5 Reconditioning of hydraulic cylinder
9.3 Bottom auger and cover plate
9.3.1 Removal
9.3.2 Mounting
9.3.3 Replacement of bearings, safety clutch
9.4 Transmission
9.4.1 Replacement of unloading auger shaft, bearings
9.4.2 Replacement and reconditioning of magnetic clutch
9.5 Grain tank covers
9.5.1 Removal
9.5.2 Mounting
10. Drive unit
10.1 Radiator – Intercooler
10.1.1 Removal
10.1.2 Mounting
10.2 Oil cooler
10.2.1 Removal
10.2.2 Mounting
10.3 Condenser – air-conditioning
10.3.1 Removal
10.3.2 Mounting
10.4 Rotary screen
10.4.1 Removal
10.4.2 Mounting
10.4.3 Adjustment of rotary screen and cleaning blade
10.4.4 Replacement of drive shaft and clutch
10.5 Dust aspirator
10.5.1 Removal
10.5.2 Mounting
10.6 Hydrostatic pump
10.6.1 Removal
10.6.2 Mounting
10.6.3 Tensioning device
10.7 Auxiliary hydraulic pump
10.7.1 Removal
10.7.2 Mounting
10.8 Hydraulic oil tank
10.8.1 Removal
10.8.2 Mounting
10.9 Fuel tank
10.9.1 Removal
10.9.2 Mounting
10.9.3 Tank gauge
10.10 Compressor – air-conditioning
10.10.1 Removal
10.10.2 Mounting
10.11 Power take-off
10.11.1 Removal
10.11.2 Mounting
10.11.3 Replacement of clutch disc
10.11.4 Replacement of output shaft, bearing and hub
11. Transmissions
11.1 General
11.2 Countershaft
11.2.1 Removal
11.2.2 Mounting
11.2.3 Replacement of bearings
11.2.4 Reconditioning of safety clutch
11.3 Replacement of belts, right- hand side
11.3.1 Rear beater – counter drive, cylinder variator
11.3.2 Counter drive, variator – threshing cylinder
11.3.3 Rear beater – rotary separator
11.3.4 Fanning mill – fanning mill variator
11.3.5 Rear beater – fanning mill variator
11.3.6 Unloading auger shaft – unloading auger
11.3.7 Unloading auger shaft – rotary screen clutch
11.3.8 Unloading auger shaft – dust aspirator
11.3.9 Countershaft – counter drive, elevators
11.4 Replacement of chains, right- hand side
11.4.1 Counter drive, elevators – returns elevator
11.4.2 Counter drive, elevators – tank filling elevator
11.4.3 Counter drive, elevators – tank filling auger
11.4.4 Returns elevator – returns thresher
11.4.5 Reel drive
11.4.6 Elevator chain top shaft – electrical reversing
11.5 Replacement of belts, left- hand side
11.5.1 Countershaft – straw walker drive
11.5.2 Countershaft – rear beater
11.5.3 Countershaft – counter drive, straw chopper
11.5.4 Counter drive – straw chopper
11.5.5 Engine – countershaft
11.5.6 Rear beater – countershaft, shaker shoe drive
11.5.7 Countershaft, shaker shoe drive – eccentric shaft
11.5.8 Countershaft, shaker shoe drive – straw walker crank
11.5.9 Rear beater – elevator chain top shaft
11.5.10 Engine – unloading auger shaft
11.5.11 Engine – hydrostatic pump
11.5.12 Table countershaft – knife drive
11.5.13 Countershaft – hydraulic pump, chaff spreader
11.6 Replacement of chains, left- hand side
11.6.1 Table countershaft – table auger
11.6.2 Elevator chain top shaft – elevator countershaft
11.6.3 Table auger – belt rollers (PowerFlow)
11.6.4 Straw walker drive
11.6.5 Hydraulic motor, reversing – elevator countershaft
12. Undercarriage
12.1 Auto Level final drive bracket – 4 speeds
12.1.1 Removal
12.1.2 Mounting
12.1.3 Replacement of bushing
12.1.4 Replacement of hydraulic cylinder
12.1.5 Reconditioning of hydraulic cylinder
12.2 Final drive – 3 gear ranges
12.2.1 Removal
12.2.2 Mounting
12.2.3 Reconditioning of final drives
12.3 Gearbox – 4 gear ranges
12.3.1 Removal
12.3.2 Mounting
12.3.3 Adjustment of shifter cylinders and sensor
12.3.4 Adjustment of shifter cylinders and sensor
12.3.5 Replacement of lubrication pump
12.3.6 Replacement of shifter forks
12.3.7 Reconditioning of differential
12.3.8 Reconditioning of gearbox
12.4 Auto Level final drive bracket – 3 gear ranges
12.5 Final drive – 3 gear ranges
12.6 Gearbox – 3 gear ranges
12.6.1 Removal
12.6.2 Mounting
12.6.3 Replacement and adjustment of shifter cables
12.6.4 Replacement of shifter forks
12.6.5 Reconditioning of differential
12.6.6 Reconditioning of gearbox
12.7 Hydrostatic motor
12.7.1 Removal
12.7.2 Mounting
12.8 Brakes, machines with 4 gear ranges
12.8.1 Replacement of brake blocks
12.8.2 Replacement of brake discs
12.8.3 Replacement of handbrake shoes
12.8.4 Bleeding of the brakes
12.9 Rear axle
12.9.1 General
12.9.2 Removal
12.9.3 Mounting
12.9.4 Replacement of king pins and bushings
12.9.5 Replacement of steering cylinder
12.9.6 Reconditioning of hydraulic cylinder
12.9.7 Adjustment of toe-in and steering deflection
13. Cab
13.1 Pedals and levers
13.1.1 Gear lever
13.1.2 Multi-function lever
13.1.3 Throttle lever and cable
13.1.4 Brake pedals and main cylinder
13.1.5 Handbrake lever and cable
13.2 Control panel, right-hand side
13.3 Replacement of windscreen
13.4 Control panel in roof
13.5 Roof
13.5.1 Outer roof
13.5.2 Inspection doors
13.5.3 Replacement of windscreen wiper
13.5.4 Replacement of blower
13.5.5 Replacement of heating element
13.5.6 Replacement of evaporator
14. Hydraulics
14.1 General
14.1.1 Emptying and filling the hydrostatic system
14.1.2 Running-in and bleeding the hydrostatic system
14.1.3 Running-in and bleeding of auxiliary hydraulics
14.2 Hydrostatic system
14.2.1 Hydraulic pump
14.2.2 Oil motor
14.2.3 Oil cooler
14.2.4 Hydraulic oil filter
14.3 Auxiliary hydraulics
14.3.1 Hydraulic pump
14.3.2 Hydraulic oil tank and return oil filter
14.3.3 Oil cooler
14.3.4 Hydraulic valve – main valve
14.4 Table
14.4.1 Hydraulic cylinders – table up/down
14.4.2 Pressure accumulators – cutting table
14.4.3 Hydraulic valve – table up/down (standard machine)
14.4.4 Hydraulic valve – table up/down (Auto Level machine)
14.4.5 Hydraulic cylinder – table levelling
14.4.6 Pressure accumulators – levelling
14.4.7 Hydraulic valve – levelling
14.5 Auto Level
14.5.1 Hydraulic cylinders – machine levelling
14.5.2 Hydraulic valve – machine up/down/ levelling
14.6 Reel
14.6.1 Hydraulic cylinders – reel up/down
14.6.2 Hydraulic valve – reel up/down
14.6.3 Hydraulic cylinders – reel fore/aft
14.6.4 Hydraulic valve – reel fore/aft
14.6.5 Oil motor
14.6.6 Flowdivider
14.7 Gearshift
14.7.1 Hydraulic cylinders – gearshift
14.7.2 Hydraulic valves – gearshift
14.8 Steering
14.8.1 Hydraulic cylinders – steering
14.8.2 Orbitrol steering valve
14.9 Cylinder variator
14.9.1 Cylinder variator
14.9.2 Hydraulic valve – variator
14.10 Unloading auger
14.10.1 Hydraulic cylinder – unloading auger
14.10.2 Hydraulic valve – unloading auger
14.11 Reversing
14.11.1 Oil motor
14.11.2 Hydraulic valve – reversing
15. Machine housing
15.1 General
16. Electrical system
16.1 General
16.2 Description of FIELDSTAR
16.3 Electric box
16.3.1 Removal
16.3.2 Mounting
16.3.3 Replacement of computer
16.3.4 Replacement of relay base, busbar
16.4 Key to symbols
16.5 Diagrams – components
16.5.1 Ignition, diagram 10-2
16.5.2 Start/stop, diagram 20-0
16.5.3 SISU engine, 74 ETA, EEM, diagram 25- 1
16.5.4 SISU engine, Citius 84 CTA-4V, EEM, diagram 25-2
16.5.5 Electric transmission, diagram 30-3
16.5.6 Electric transmission, diagram 30-4
16.5.7 Power, diagram 40-0
16.5.8 CAN, diagram 50-0
16.5.9 Terminal, diagram 60-3
16.5.10 GPS/Com-Unit, diagram 70-2
16.5.11 Main light flash, diagram 80-0
16.5.12 Parking light, diagram 90-0
16.5.13 Stoplight, diagram 110-0
16.5.14 Work light, rear, diagram 120-0
16.5.15 Direction flashers, diagram 130-1
16.5.16 Work light, roof, diagram 150-0
16.5.17 Work light, side, diagram 160-0
16.5.18 Cab light, diagram 170-0
16.5.19 External connectors, diagram 200-0
16.5.20 Table trailer, diagram 210-1
16.5.21 Blower/air-conditioning, diagram 220-0
16.5.22 Wiper, diagram 230-0
16.5.23 Lighter/seat adjustment, diagram 240-0
16.5.24 Radio, diagram 250-2
16.5.25 Horn, diagram 260-0
16.5.26 Electrical concave setting, diagram 270- 1
16.5.27 Electrical gearshift, diagram 280-3
16.5.28 Full warning/rotating yellow beacon, diagram 300-1
16.5.29 Table attachment, diagram 310-1
16.5.30 Table WWHU, attachment, diagram 310-2
16.5.31 Reversing, diagram 320-0
16.5.32 Bottom cover/grain tank cover, diagram 330-0
16.5.33 Unloading auger, diagram 340-0
16.5.34 Table up/down, diagram 350-2
16.5.35 Table up/down, diagram 350-3
16.5.36 Variator, reel, fanning mill, diagram 360-0
16.5.37 Reel, diagram 370-0
16.5.38 Indicators, yield, loss, diagram 380-2
16.5.39 Vertical knives, diagram 400-0
16.5.40 Vertical knives, diagram 400-1
16.5.41 Electrical sieves, diagram 410-0
16.5.42 Electrical straw deflectors, straw chopper, diagram 420-0
16.5.43 Four-wheel drive, diagram 430-0
16.5.44 Revolution sensors, diagram 510-1
16.5.45 Sensors, diagram 520-0
16.5.46 Sensors, diagram 530-2
16.5.47 Tilt sensor, diagram 540-0
16.5.48 Auto Level table, diagram 550-0-1
16.5.49 Auto Level table WWHU, diagram 550-1
16.5.50 Auto Level machine, diagram 560-0
16.5.51 Maize header, diagram 595-0
16.5.52 Main switch, diagram 900-0
17. Straw chopper
17.1 General
18. General assembly instructions
18.1 Mounting of gib-head keys
18.2 Mounting of tightening pins
18.3 Mounting of hydraulic pipes and screw connections
18.4 Mounting of flanged bearing with locking collar
18.5 Mounting of sliding bushings
18.6 Removal of revolution sensor
18.7 Mounting of tightening rings
19. Miscellaneous data
19.1 General
19.2 Speeds – adjustment values
19.3 Maintenance
19.3.1 Lubrication Chart
19.3.2 Lubrication points, left-hand machine side
19.3.3 Lubrication points, right-hand machine side
19.3.4 Recommended lubricants
19.3.5 Gear
19.3.6 Air-conditioning

 

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