Guascor Power Gas Engines SF/FG IN “V” Service Repair & Overhaul Manual

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Guascor Power Gas Engines SF/FG IN “V” Service Repair & Overhaul Manual PDF Download

This manual PDF download has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the Guascor SF/FG IN “V” Power Gas Engines and by showing the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.

TABLE OF CONTENTS :

SAFETY
DISASSEMBLY
INSPECTION
ASSEMBLY
TOOLS

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : 19.09.531
Total Pages : 524

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COVER
GENERAL INDEX
SAFETY
INDEX
1-SAFETY REGULATIONS
1 – EUROPEAN SAFETY REGULATION FOR “CE” TYPE BRAND MACHINERY COMPLIANCE REVIEW
1.- ENGINE DESIGN.
2.- ENGINE ROOM/AREA.
3.- RISK ANALISIS.
3.1.- MOVING PARTS.
3.2.- HEAT PROTECTION.
3.2.1.- COOLING WATER.
3.2.2.- OIL & LUBRICATION.
3.2.3.- AIR-FUEL MIXTURE FOR SUPERCHARGING.
3.2.4.- MANIFOLDS & EXHAUST PIPE.
3.3.- VIBRATIONS.
3.4.- NOISE.
3.5.- ELECTRICAL INSTALLATION.
3.6.- GAS INSTALLATION.
3.7.- CRANKCASE GASES.
3.8.- EXHAUST GASES.
4.- CONTROL AND SAFETY DEVICES.
5.- IDENTIFICATION AND FEATURES.
6.- INSTALLATION, OPERATION & MAINTENANCE MANUALS.
7.- TRANSPORTATION.
8.- MALFUNCTION PROTECTION.
9.- SAFETY PRECAUTIONS.
10.-CONCLUSION.
ENCLOSURE
2 – SAFETY PRECAUTIONS FOR GUASCOR GAS ENGINES
3 – STANDARDS FOR PROPER LIFTING OF GUASCOR GAS ENGINES
INTRODUCTION.
GENERAL NORMS
LIFTING ENGINES.

DISASSEMBLY
INDEX (8 PAGES)
A.-REMOVING THE ENGINE FROM ITS LOCATION
B.-AIR FILTER ADAPTOR AND GAS INTAKE.CARBURATION
C.-TURBOCHARGER
D.-WATER PUMP(S) AND PIPING FROM COOLING CIRCUIT(S)
E.-THERMOSTAT HOUSING OF THE MAIN CIRCUIT
F.-IGNITION SYSTEM
G.-REGULATION SYSTEM
H.-INTAKE MANIFOLD
I.-INTERCOOLER
J.-EXHAUST MANIFOLDS
K.-ROCKER ARM COVERS
L.-MAIN ROCKER ARM ASSEMBLY
M.-CYLINDER HEADS
N.-COMPONENTS ON THE FRONT OF THE ENGINE AND FRONT GEAR TRAIN
O.-COMPONENTS ON THE BACK PART OF THE ENGINE AND REAR GEAR TRAIN
P.-ENGINE ROTATING TOOL.DISASSEMBLING PHASE ON A SUPPORT TOOL
Q.-PISTON CONNECTING ROD ASSEMBLY
R.-CYLINDER LINERS
S.-CAMSHAFTS AND AUXILIARY ROCKER ARMS
T.-OIL PAN
U.-OIL PUMP AND OIL CIRCUIT INSIDE THE OIL PAN
V.-CRANKSHAFT

INSPECTION
INDEX
0.-GENERAL
1.-DISTRIBUTION GEAR CLEARANCES
2.-BLOCK
3.-CRANKSHAFT
4.-CAMSHAFT
5.-CONNECTING RODS & PISTONS
6.-OIL PUMP
7.-CYLINDER HEADS
8.-TAPPETS AND ROCKER ARMS
9.-TURBOCHARGER
10.-HIGH VOLTAGE WIRES AND SPARK PLUGS
11.-TIGHTENING TORQUES, GAPS AND WEAR LIMITS
12.-HYDRAULIC TESTS
BLOCK & LINERS
EXHAUST MANIFOLD
HEAT EXCHANGER
INTERCOOLER
OIL COOLER

ASSEMBLY
ASSEMBLY INDEX (2 PAGES )
0. GENERAL COMMENTS
1. TRANSFER OF THE ENGINE BLOCK TO THE FIXTURE
2. CAMSHAFT BUSHINGS
3. CRANKSHAFT CLEANING
4. PREPARATION OF CAPS
5. CRANKSHAFT
6. CAPS
7. BACK GEAR TRAIN DRIVE GEAR
8. FRONT CAP, INTERMEDIATE
PUMP GEAR ASSEMBLY
9. GEAR FOR PUMP DRIVE
10. PISTON PREPARATION
11. CONNECTING ROD PREPARATION
12. PISTON CONNECTING ROD ASSEMBLY
13. JETS
14. OIL PUMP
15. BEAMS
16. OIL PIPING INSIDE THE OIL PAN
17. OIL PAN
18. OIL PAN COVER AND OIL LEVEL
19. OIL PRE-HEATING
20. CONNECTING RODS INSPECTION COVERS
21. CRANKCASE BREATHER
22. THERMOSTAT AND OIL REGULATION HOUSING
23. FILTER SUPPORT AND CONNECTING PIPE TO THERMOSTATIC VALVE
24. ROCKER ARM SHAFT AND AUXILIARY ROCKER ARM
25. CAMSHAFT
26. AUXILIARY ROCKER ARM INSPECTION COVERS
27. FRONT INTERMEDIATE COVER
28. GEAR FOR PUMPS DRIVE
29. FRONT COVER WITH SEAL
30. FRONT FLANGE (HYDRAULIC)
31. DAMPER
32. WATER PUMPS
33. WATER INLET TO CYLINDER BLOCK
34. RAW WATER PUMPS
35. INTERMEDIATE COVER ON BACK GEAR TRAIN HOUSING
36. CAMSHAFT THRUST DISKS
37. DISTRIBUTION MIDDLE GEAR
38. CAMSHAFT GEAR
39. REGULATOR GEAR
40. FLYWHEEL HOUSING
41. REAR SEAL
42. BACK COMPANION FLANGE AND FLYWHEEL
43.TIMING INDICATOR COVER AND FLYWHEEL MARKING
44. FRONT LIFTING BRACKETS
45. EXTERNAL OIL CIRCUIT
46. OIL DISTRIBUTION
47. CYLINDER HEAD STUDS
48. CYLINDER HEADS
49. PUSH RODS, PUSHER SET AND ROCKER ARMS
50. ADJUSTING ROCKER ARMS
51. SPARK PLUG PROTECTOR
52. ROCKER ARM COVERS
53. SPARK PLUGS
54. EXHAUST MANIFOLD
55. THERMOSTAT HOUSING AND CONNECTION TO WATER PUMP
56. HEAT EXCHANGER
57. INTAKE MANIFOLD
58. INTAKE AIR CONNECTION
59. AIR COOLER
60. BUTTERFLY AND CONNECTION TO COOLER
61. WATER PIPES
62. TURBOCHARGER
63. TURBO OIL INLET AND OUTLET PIPES
64. AIR GALLERY BETWEEN
COOLER AND TURBOS
65. ELBOWS TO TURBO
66. CARBURATION
67. AIR FILTERS
68. 6-GAUGE CONTROL PANEL
69. PRESSURE AND TEMPERATURE SWITCHES
70. REGULATOR -ACTUATOR
71. REGULATOR LUBRICATING PIPES
72. REGULATOR – BUTTERFLY
OPERATION LINKAGE
73. PRE-LUBE AND OIL DRAINING SYSTEM
74. OIL PAN LEVEL ALARM
75. ELECTRONIC IGNITION MODULE
76. HIGH VOLTAGE COILS SET
ASSEMBLY SUB-UNITS-INDEX
1. AUXILIARY ROCKER ARM
2. AUXILIARY ROCKER ARM SHAFT
3. CYLINDER HEAD
4. ROCKER ARM SET
5. VALVE PUSH-RODS
6. CRANKCASE BREATHER
7. REAR SEAL HOLDER
8. FLYWHEEL
9. CENTRIFUGAL FRESH WATER PUMP
10. CENTRIFUGAL RAW WATER PUMP
11. THERMOSTAT HOUSING
12. HEAT EXCHANGER
13. SUCTION BELL
14. OIL PUMP
15. OVERPRESSURE VALVE
16. THERMOSTATIC AND OIL REGULATING VALVE
17. OIL PAN COVER
18. FILTER SUPPORT
19. OIL LEVEL DIPSTICK
20. WATER-COOLED EXHAUST MANIFOLD
21. AIR COOLER
22. TURBOCHARGER
23. HYDRAULIC REGULATOR HOUSING
24. 24/220V ELECTRIC DRIVE
25. 6-GAUGE CONTROL PANEL
26. JET PRESSURE ADJUSTMENT VALVE
27. ENGINE BLOCK WITH LINERS AND HYDRAULIC TEST
28. BUTTERFLY VALVE

TOOLS
INDEX (2 PAGES )
TOOLS 1-16
1 Oil pump assembly tool 16.26.340 M01
2 Overpressure relief valve cover mounting tool 16.27.280 M01
3 Tension tool 16.75.005
4 Piston to liner installation tool 16.75.009
5 Flywheel housing lifting tool 16.75.017
6 Flywheel turning tool 16.75.031
7 Cylinder head alignment tool 16.75.109
8 Camshaft bushings mounting tool 16.75.116
9 Wrench for clamping rocker arms to bracket 16.75.121
10 Companion flange assembly tool (hydraulic) 16.75.135
11 Front seal assembly tool 16.75.141
12 Safety rings (circlips) tool 16.75.156
13 Flywheel guide tool 16.75.162
14 Tool to fit guide studs in crankshaft 16.75.167
15 Front intermediate cover lifting tool 16.75.168
16 Oil pan guide screws 16.75.169
TOOLS 17-25
17 Oil pan lifting tool 16.75.171
18 Thermostat and oil regulation housing lifting tool 16.75.172
19 Camshaft mounting tool 16.75.173
20 Oil pump lifting tool 16.75.174
21 Pump support front cover lifting tool 16.75.175
22 Crankshaft rotating tool 16.75.176
23 Tool to fit bearing runner in middle gear 16.75.177
24 Tool to fit outer bearing runner in timing middle gear 16.75.178
25 Exhaust manifold lifting tool 16.75.179
TOOLS 26-36
26 Damper mounting tool 16.75.183
27 Seal fitting tool 16.75.186
28 Water seal adjustment tool 16.75.187
29 Bearing fitting tool (hot) 16.75.189
30 Bushing punching fitting tool 16.75.191
31 Snap ring wrench 16.75.194
32 Connectors fitting tool (hot process) 16.75.195
33 Seal mounting tool 16.75.197
34 Rotating tool – assembly phase number 1, FV 16.75.213
35 Auxiliary rocker holding tool 16.75.214
36 Auxiliary rocker spherical seat mounting tool 16.75.215
TOOLS 37-48
37 Liners assembly tool 16.75.228
38 Water cooled exhaust manifold alignment tool FV 16.75.233
39 Cylinder head lifting tool F & V 16.75.234
40 Tool to install piston rings on pistons 16.75.750
41 Flywheel fixing tool 16.78.670
42 Hydraulic test set up tools engines FV42 16.78.760
43 Holding tool 74.44.026
44 Go gauge 92.32.199
45 Go no go gauge 92.32.692
46 Rear seal assembly tool 16.75.103
47 Connectors fitting tool 16.75.243
48 Air cooler lifting tool – gas FV engine 19.75.017
49 Spark plug wrench 19.75.030

BACKCOVER
EXIT

 

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Guascor Power Gas Engines SF/FG IN “V” Service Repair & Overhaul Manual.pdf

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