Hino 155, 155h, 195, 195h Series Trucks Chassis Workshop Manual

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This workshop service repair manual PDF download for the 155, 155h, 195, 195h Series Hino Trucks has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

HINO 155
HINO 155h
HINO 195
HINO 195h
(equipped with J05E engine)

TABLE OF CONTENTS :

GENERAL INTRODUCTION
HYBRID
TRANSMISSION (A465)
PROPELLER SHAFT (LD)
AXLE
DIFFERENTIAL (SH13)
BRAKE
STEERING
SUSPENSION
FRAME AND FRAME ACCESSORY
CAB MOUNTING AND CAB SUSPENSION
BODY INSIDE ACCESSORY
BODY OUTSIDE ACCESSORY
AIR BAG AND SEAT BELT
HEATER AND AIR CONDITIONER
ELECTRICAL
CONTROL SYSTEM

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : S1-LXJE03A (U.S.A.), S1-LXJE04A (CANADA)
Total Pages : 836

This Hino Trucks OEM service manual/ repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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FOREWORD
CHAPTER REFERENCES
INDEX
GENERAL INTRODUCTION

HOW TO IDENTIFY VEHICLE TYPE
HOW TO IDENTIFY VEHICLE TYPE
VEHICLE MODEL
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE
APPEARANCE OF VEHICLE
APPEARANCE
APPEARANCE OF VEHICLE
SAFETY INSTRUCTIONS AND READINESS TO WORK
WARNING
GENERAL PRECAUTIONS
IDENTIFICATION INFORMATION
SAFETY INSTRUCTIONS FOR WORK
PRECAUTIONS
INTRODUCTION TO WORKSHOP MANUAL
GENERAL
INTRODUCTION TO DESCRIPTIONS
TIGHTENING OF BOLTS AND NUTS
BOLTS AND NUTS
PURPOSES OF TIGHTENING TORQUE
CAUTIONS TO PREVENT LOOSENESS
TYPES AND IDENTIFICATION
COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)
STRENGTH CLASSES AND SYMBOLS
PART No.
LIST OF TIGHTENING TORQUE
TIGHTENING OF FLARE NUTS AND HOSES
HANDLING OF LIQUID GASKET
LIQUID GASKET
GLOSSARY
DEFINITION OF ABBREVIATION IN THIS MANUAL
LIST OF ABBREVIATION
GLOSSARY OF SAE AND HINO TERMS
LUBRICANTS
LUBRICANTS
RECOMMENDED LUBRICANTS
HYBRID

STANDARD VALUE
HYBRID SYSTEM
SERVICE PLUG
PCU
HV BATTERY
HV BATTERY COOLING FAN
HV BATTERY ECU
SYSTEM MAIN RELAY JUNCTION BLOCK
INVERTER
HV-ECU
HYBRID JUNCTION BLOCK
WATER PUMP
INVERTER RADIATOR
COOLANT
MOTOR CABLE
REQUIRED ITEMS
HYBRID SYSTEM
HYBRID SYSTEM
SERVICE PLUG
COOLANT
HYBRID SYSTEM
HYBRID SYSTEM
CAUTIONS
SERVICE PLUG
COMPONENT LOCATOR
UNIT CHECK
REPLACEMENT
PCU
COMPONENT LOCATOR
REPLACEMENT
HV BATTERY
COMPONENT LOCATOR
REPLACEMENT
HV BATTERY COOLING FAN
COMPONENT LOCATOR
REPLACEMENT
HV SYSTEM ECU
COMPONENT LOCATOR
REPLACEMENT
SYSTEM MAIN RELAY JUNCTION BLOCK
COMPONENT LOCATOR
REPLACEMENT
INVERTER
COMPONENT LOCATOR
REPLACEMENT
HV-ECU
COMPONENT LOCATOR
REPLACEMENT
HYBRID JUNCTION BLOCK
COMPONENT LOCATOR
REPLACEMENT
WATER PUMP
COMPONENT LOCATOR
REPLACEMENT
INVERTER RADIATOR
COMPONENT LOCATOR
REPLACEMENT
COOLANT
REPLACEMENT
MOTOR CABLE
COMPONENT LOCATOR
REPLACEMENT
TRANSMISSION (A465)

STANDARD VALUE
ATTACHING AND DETACHING THE TRANSMISSION
AUTOMATIC TRANSMISSION ASSEMBLY
TRANSMISSION CONTROL
SHIFT LEVER ASSEMBLY
TRANSMISSION MECHANICAL
TURBINE SENSOR
SPEED SENSOR
NEUTRAL SWITCH
REQUIRED ITEMS
ATTACHING AND DETACHING THE TRANSMISSION
AUTOMATIC TRANSMISSION ASSEMBLY
NEUTRAL SWITCH
ATTACHING AND DETACHING THE TRANSMISSION
AUTOMATIC TRANSMISSION ASSEMBLY
REPLACEMENT
TRANSMISSION CONTROL
CONTROL COMPUTER ASSEMBLY
COMPONENT LOCATOR
OVERHAUL
SHIFT LEVER ASSEMBLY
COMPONENT LOCATOR
OVERHAUL
TRANSMISSION MECHANICAL
TURBINE SENSOR
COMPONENT LOCATOR
OVERHAUL
SPEED SENSOR
COMPONENT LOCATOR
OVERHAUL
NEUTRAL SWITCH
COMPONENT LOCATOR
OVERHAUL
PROPELLER SHAFT (LD)

STANDARD VALUE
PROPELLER SHAFT MECHANICAL
PROPELLER SHAFT ASSEMBLY
REQUIRED ITEMS
PROPELLER SHAFT MECHANICAL
PROPELLER SHAFT ASSEMBLY
PROPELLER SHAFT MECHANICAL
PROPELLER SHAFT ASSEMBLY
COMPONENT LOCATOR
OVERHAUL
AXLE

STANDARD VALUE
FRONT AXLE
STEERING KNUCKLE
FRONT AXLE HUB
REAR AXLE
REAR AXLE HUB
REAR AXLE SHAFT
REQUIRED ITEMS
FRONT AXLE
STEERING KNUCKLE
FRONT AXLE HUB
REAR AXLE
REAR AXLE HUB
REAR AXLE SHAFT
FRONT AXLE
STEERING KNUCKLE
COMPONENT LOCATOR
OVERHAUL
FRONT AXLE HUB
COMPONENT LOCATOR
OVERHAUL
FRONT AXLE HUB BOLT
COMPONENT LOCATOR
OVERHAUL
REAR AXLE
REAR AXLE HUB
COMPONENT LOCATOR
OVERHAUL
REAR AXLE SHAFT
COMPONENT LOCATOR
OVERHAUL
WHEEL AND TIRE
WHEEL AND TIRE
COMPONENT LOCATOR
INSPECTION
REPLACEMENT
OVERHAUL (TUBELESS TIRE)
DIFFERENTIAL (SH13)

STANDARD VALUE
DIFFERENTIAL
DIFFERENTIAL CARRIER
REQUIRED ITEMS
DIFFERENTIAL
DIFFERENTIAL CARRIER
DIFFERENTIAL
DIFFERENTIAL CARRIER
COMPONENT LOCATOR
OVERHAUL
BRAKE

STANDARD VALUE
BRAKE CONTROL
SERVICE BRAKE
BRAKE FLUID
BRAKE ACTUATOR
SPEED SENSOR
BRAKE PEDAL
BRAKE MASTER CYLINDER
BRAKE BOOSTER
HYDRO BOOSTER
ELECTRIC VACUUM PUMP
VACUUM PUMP
HYDRO PUMP
VACUUM RESERVOIR
FRONT FLEXIBLE HOSE
REAR FLEXIBLE HOSE
VACUUM WARNING BUZZER
VACUUM SENSOR (FOR SKID CONTROL)
DISC BRAKE
FRONT DISC CALIPER
REAR DISC CALIPER
PARKING BRAKE
PARKING BRAKE
PARKING BRAKE CABLE No.2
PARKING BRAKE CABLE No.3
PARKING BRAKE LEVER
PARKING BRAKE DRUM
PARKING BRAKE SWITCH
REQUIRED ITEMS
SERVICE BRAKE
SERVICE BRAKE
BRAKE FLUID
SPEED SENSOR
BRAKE PEDAL
BRAKE BOOSTER
HYDRO BOOSTER
VACUUM RESERVOIR
DISC BRAKE
FRONT DISC CALIPER
REAR DISC CALIPER
PARKING BRAKE
PARKING BRAKE DRUM
BRAKE CONTROL
SERVICE BRAKE
INSPECTION AND ADJUSTMENT
BRAKE FLUID
REPLACEMENT
ABS ACTUATOR
COMPONENT LOCATOR
REPLACEMENT
UNIT CHECK
SPEED SENSOR
COMPONENT LOCATOR
UNIT CHECK
REPLACEMENT
BRAKE PEDAL
COMPONENT LOCATOR
REPLACEMENT
BRAKE MASTER CYLINDER
COMPONENT LOCATOR
REPLACEMENT
BRAKE BOOSTER
COMPONENT LOCATOR
REPLACEMENT
HYDRO BOOSTER
COMPONENT LOCATOR
REPLACEMENT
ELECTRIC VACUUM PUMP
COMPONENT LOCATOR
OVERHAUL
VACUUM PUMP
COMPONENT LOCATOR
OVERHAUL
HYDRO PUMP
COMPONENT LOCATOR
OVERHAUL
VACUUM RESERVOIR
COMPONENT LOCATOR
REPLACEMENT
FRONT FLEXIBLE HOSE
COMPONENT LOCATOR
REPLACEMENT
REAR FLEXIBLE HOSE
COMPONENT LOCATOR
REPLACEMENT
VACUUM WARNING BUZZER
BEHIND-THE-WHEEL INSPECTION
REPLACEMENT
VACUUM SENSOR (FOR SKID CONTROL)
COMPONENT LOCATOR
REPLACEMENT
DISC BRAKE
FRONT BRAKE CALIPER
COMPONENT LOCATOR
OVERHAUL
REAR BRAKE CALIPER
COMPONENT LOCATOR
OVERHAUL
PARKING BRAKE
PARKING BRAKE
INSPECTION AND ADJUSTMENT
PARKING BRAKE CABLE No.2
COMPONENT LOCATOR
REPLACEMENT
PARKING BRAKE CABLE No.3
COMPONENT LOCATOR
REPLACEMENT
PARKING BRAKE LEVER
COMPONENT LOCATOR
REPLACEMENT
PARKING BRAKE DRUM
COMPONENT LOCATOR
OVERHAUL
PARKING BRAKE SWITCH
COMPONENT LOCATOR
REPLACEMENT
STEERING

STANDARD VALUE
STEERING CONTROL
POWER STEERING SYSTEM
STEERING WHEEL
STEERING COLUMN
STEERING LINKAGE
POWER STEERING GEAR
POWER STEERING PUMP
REQUIRED ITEMS
STEERING CONTROL
POWER STEERING SYSTEM
STEERING WHEEL
STEERING COLUMN
STEERING LINKAGE
POWER STEERING GEAR
POWER STEERING PUMP
STEERING CONTROL
POWER STEERING SYSTEM
PERFORMANCE INSPECTION
STEERING WHEEL
COMPONENT LOCATOR
REPLACEMENT
STEERING COLUMN
COMPONENT LOCATOR
REPLACEMENT
STEERING LINKAGE
COMPONENT LOCATOR
REPLACEMENT
POWER STEERING GEAR
COMPONENT LOCATOR
REPLACEMENT
POWER STEERING PUMP
COMPONENT LOCATOR
REPLACEMENT
SUSPENSION

STANDARD VALUE
FRONT SUSPENSION
SHOCK ABSORBER
LEAF SPRING
STABILIZER
WHEEL ALIGNMENT
REAR SUSPENSION
SHOCK ABSORBER
LEAF SPRING
REQUIRED ITEMS
FRONT SUSPENSION
SHOCK ABSORBER
LEAF SPRING
WHEEL ALIGNMENT
REAR SUSPENSION
LEAF SPRING
FRONT SUSPENSION
SHOCK ABSORBER
COMPONENT LOCATOR
REPLACEMENT
LEAF SPRING
COMPONENT LOCATOR
OVERHAUL
STABILIZER
COMPONENT LOCATOR
REPLACEMENT
WHEEL ALIGNMENT
ADJUSTMENT
REAR SUSPENSION
SHOCK ABSORBER
COMPONENT LOCATOR
REPLACEMENT
LEAF SPRING
COMPONENT LOCATOR
OVERHAUL
FRAME AND FRAME ACCESSORY

STANDARD VALUE
FRAME
CHASSIS FRAME
FRONT BUMPER
REQUIRED ITEMS
FRAME
CHASSIS FRAME & CHASSIS FRAME ACCESSORIES
FRAME
FRAME AND FRAME ACCESSORIES
COMPONENT LOCATOR
FRAME
INSPECTION
REPAIR
FRONT BUMPER
COMPONENT LOCATOR
REPLACEMENT
CAB MOUNTING AND CAB SUSPENSION

STANDARD VALUE
CAB MOUNTING AND CAB SUSPENSION
ASSEMBLY
CAB MOUNTING
TILT CAB STAY & CAB LOCK
MOUNTING AND DISMOUNTING CAB
CAB ASSEMBLY
REPLACEMENT
CAB MOUNTING AND CAB SUSPENSION
CAB MOUNTING
COMPONENT LOCATOR
PRECAUTIONS IN TILTING AND LOWERING
THE CAB
REPLACEMENT
CAB TILT STAY
COMPONENT LOCATOR
PRECAUTIONS IN TILTING AND LOWERING
THE CAB
REPLACEMENT
BODY INSIDE ACCESSORY

STANDARD VALUE
INSTRUMENT PANEL AND DRIVER INFORMATION
INSTRUMENT PANEL
INTERIOR ACCESSORY
ROOF ACCESSORY
SEAT
DRIVER’S SEAT
ASSISTANT’S SEAT
REAR SEAT
INSTRUMENT PANEL AND DRIVER INFORMATION
INSTRUMENT PANEL
COMPONENT LOCATOR
REPLACEMENT
COMBINATION METER
REPLACEMENT
INTERIOR ACCESSORY
INTERIOR ACCESSORY
COMPONENT LOCATOR
REPLACEMENT
FLOOR ACCESSORY
COMPONENT LOCATOR
REPLACEMENT
ROOF ACCESSORY
COMPONENT LOCATOR
REPLACEMENT
SEAT
DRIVER’S SEAT
COMPONENT LOCATOR
OVERHAUL
ASSISTANT’S SEAT
COMPONENT LOCATOR
OVERHAUL (THREE-SEATER)
OVERHAUL (CREW CAB)
REAR SEAT
COMPONENT LOCATOR
OVERHAUL
BODY OUTSIDE ACCESSORY

STANDARD VALUE
DOOR
DOOR HINGE
DOOR ACCESSORIES
REQUIRED ITEMS
DOOR
DOOR ACCESSORIES
POWER WINDOW
AUTO DOOR LOCK SYSTEM
WINDOW GLASS
GLASS
MIRROR
POWER MIRROR
DOOR
DOOR HINGE
INSPECTION AND ADJUSTMENT
DOOR ACCESSORY
COMPONENT LOCATOR
OVERHAUL
POWER WINDOW
SINGLE UNIT INSPECTION
AUTO DOOR LOCK SYSTEM
PERFORMANCE INSPECTION
SINGLE UNIT INSPECTION
KEYLESS ENTRY
PERFORMANCE INSPECTION
WINDOW GLASS
GLASS
COMPONENT LOCATOR
REPLACEMENT
MIRROR
REAR VIEW MIRROR
COMPONENT LOCATOR
REPLACEMENT
POWER MIRROR
SINGLE UNIT INSPECTION
ACCESSORY
OUTSIDE ACCESSORY
COMPONENT LOCATOR
REPLACEMENT
AIR BAG AND SEAT BELT

STANDARD VALUE
SEAT BELT
SEAT BELT
CENTER SEAT BELT
REAR SEAT BELT
SEAT BELT
SEAT BELT
COMPONENT LOCATOR
REPLACEMENT
CENTER SEAT BELT
COMPONENT LOCATOR
REPLACEMENT
REAR SEAT BELT
COMPONENT LOCATOR
REPLACEMENT
HEATER AND AIR CONDITIONER

STANDARD VALUE
AIR CONDITIONER
AIR CONDITIONER
V-BELT
COOLER COMPRESSOR
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)
HVAC (WIDE CAB MODEL)
HEATER CONTROL
REAR HEATER (CREW CAB)
REAR COOLER (CREW CAB)
REQUIRED ITEMS
AIR CONDITIONER
AIR CONDITIONER
V-BELT
COOLER COMPRESSOR
CONDENSER (REGULAR CAB MODEL TYPE WITH FAN)
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)
AIR CONDITIONER
AIR CONDITIONER
SAFETY INSTRUCTIONS FOR WORK
COLLECTION/FILLING OF REFRIGERANT
MAINTENANCE
V-BELT
COMPONENT LOCATOR
REPLACEMENT
COOLER COMPRESSOR
COMPONENT LOCATOR
REPLACEMENT
CONDENSER (WIDE CAB MODEL TYPE WITH FAN)
COMPONENT LOCATOR
REPLACEMENT
HVAC (WIDE CAB MODEL)
COMPONENT LOCATOR
REPLACEMENT
HEATER CONTROL
COMPONENT LOCATOR
REPLACEMENT
REAR HEATER (CREW CAB)
COMPONENT LOCATOR
REPLACEMENT
REAR HEATER BLOWER SWITCH (CREW CAB)
COMPONENT LOCATOR
REPLACEMENT
REAR COOLER (CREW CAB)
COMPONENT LOCATOR
REPLACEMENT
COOLER CONTROL SWITCH (CREW CAB)
COMPONENT LOCATOR
REPLACEMENT
ELECTRICAL

STANDARD VALUE
LIGHTING
HEADLIGHT
WIPER AND WASHER
WIPER
WASHER
REQUIRED ITEMS
LIGHTING
COMBINATION SWITCH
LIGHTING
HEADLIGHT
COMPONENT LOCATOR
OPTICAL AXIS ADJUSTMENT
REPLACEMENT
ID LIGHT
COMPONENT LOCATOR
REPLACEMENT
ROOM LIGHT
COMPONENT LOCATOR
REPLACEMENT
COMBINATION SWITCH
COMPONENT LOCATOR
REPLACEMENT
INSPECTION
WIPER AND WASHER
WIPER
COMPONENT LOCATOR
REPLACEMENT
WASHER
COMPONENT LOCATOR
REPLACEMENT
COMPUTER
COMPUTER
MOUNTING POSITION
SWITCH
SWITCH
MOUNTING POSITION
FUSE AND RELAY
FUSE BLOCK
MOUNTING POSITION
RELAY
MOUNTING POSITION
CONTROL SYSTEM

REQUIRED ITEMS
IDLE STOP
SLOPE LEARNING
IDLE STOP
IDLE STOP SYSTEM
SLOPE LEARNING
CRUISE CONTROL
CRUISE MAIN SWITCH
COMPONENT LOCATOR
REPLACEMENT
SINGLE UNIT INSPECTION

 

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Hino 155, 155h, 195, 195h Series Trucks Chassis Workshop Manual.pdf

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