Hino 155, 155h, 195, 195h Series Trucks Troubleshooting Workshop Manual (6)

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This workshop service repair manual PDF download for the 155, 155h, 195, 195h Series Hino Trucks has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

HINO 155
HINO 155h
HINO 195
HINO 195h
(equipped with J05E engine)

TABLE OF CONTENTS :

FOREWORD
CHAPTER REFERENCES
INDEX
AXLE
DIFFERENTIAL
BRAKE
STEERING
SUSPENSION
ELECTRICAL
CONTROL SYSTEM

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : S7-LXJE03C 6/7 (U.S.A.), S7-LXJE04C 6/7 (CANADA)
Total Pages : 846

This Hino Trucks OEM service manual/ repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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FOREWORD
CHAPTER REFERENCES
INDEX
AXLE
TROUBLESHOOTING
TROUBLE SHOOTING BY AXLE SYMPTOM
FRONT AXLE
REAR AXLE
WHEEL AND TIRE
DIFFERENTIAL
TROUBLESHOOTING
TROUBLE SHOOTING BY DIFFERENTIAL SYMPTOM
REAR DIFFERENTIAL
BRAKE
TROUBLESHOOTING
TROUBLE SHOOTING BY BRAKE SYMPTOM
BRAKE
ABS WITH EBD
CAUTIONS
TROUBLESHOOTING PROCEDURE
ACT PART No. CORRESPONDENCE
HEARING TABLE
PRIOR CHECK
LIST OF DIAGNOSIS CODE
PARTS ARRANGEMENT
ECU TERMINAL ARRANGEMENT
SYMPTOM LIST
ELECTRIC CIRCUIT DIAGRAM
ABS WARNING LIGHT ALWAYS ON
BRAKE WARNING LIGHT ALWAYS ON
ABS ACTIVATION TOO FAST (ABS OPERATES BEFORE THE WHEEL LOCKS)
THE BRAKE PEDAL GETS STUCK
DTC: C1203 (Diagnosis monitor code 59)
DTC: C1225 (Diagnosis monitor code 25)
DTC: C1241 (Diagnosis monitor code 41)
DTC: C1249 (Diagnosis monitor code 49)
DTC: C1265 (Diagnosis monitor code 65)
DTC: C1300 (Diagnosis monitor code 62)
DTC: C1337 (Diagnosis monitor code 37)
DTC: C1361 (Diagnosis monitor code 91)
DTC: C1401 (Diagnosis monitor code 31)
DTC: C1402 (Diagnosis monitor code 32)
DTC: C1403 (Diagnosis monitor code 33)
DTC: C1404 (Diagnosis monitor code 34)
DTC: C1405 (Diagnosis monitor code 31)
DTC: C1406 (Diagnosis monitor code 32)
DTC: C1407 (Diagnosis monitor code 33)
DTC: C1408 (Diagnosis monitor code 34)
DTC: C1413 (Diagnosis monitor code 35)
DTC: C1414 (Diagnosis monitor code 36)
DTC: C1415 (Diagnosis monitor code 38)
DTC: C1416 (Diagnosis monitor code 39)
DTC: C1417 (Diagnosis monitor code 41)
DTC: C1421 (Diagnosis monitor code 46)
DTC: C1422 (Diagnosis monitor code 46)
DTC: C1423 (Diagnosis monitor code 46)
DTC: C1424 (Diagnosis monitor code 46)
DTC: C1425 (Diagnosis monitor code 49)
DTC: C1427 (Diagnosis monitor code 51)
DTC: C1428 (Diagnosis monitor code 51)
DTC: C1468 (Diagnosis monitor code 21)
DTC: C1469 (Diagnosis monitor code 22)
DTC: C146A (Diagnosis monitor code 23)
DTC: C146B (Diagnosis monitor code 24)
DTC: C146C (Diagnosis monitor code 13)
DTC: C146D (Diagnosis monitor code 14)
DTC: C146E (Diagnosis monitor code 11)
DTC: C146F (Diagnosis monitor code 12)
DTC: U0073 (Diagnosis monitor code 94)
ELECTRIC VACUUM PUMP SYSTEM
CAUTIONS FOR TROUBLESHOOTING
SYSTEM BLOCK DIAGRAM
ELECTRIC CIRCUIT DIAGRAM
CONNECTOR TERMINAL ARRANGEMENT
SYSTEM SELF-DIAGNOSTIC
RESETTING THE ELECTRIC VACUUM PUMP OPERATION COUNT AND OPERATION TIME AND THE ELECTRIC VACUUM PUMP RELAY ACTUATION COUNT
ACTIVE TEST
DATA MONITOR
DIAGNOSIS CODE TABLE
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP (DIAGNOSIS CODE P165A)
EXCESSIVE OPERATION OF ELECTRIC VACUUM PUMP RELAY (DIAGNOSIS CODE P165B)
ABNORMALITY IN VACUUM SENSOR CIRCUIT (DIAGNOSIS CODE P2525)
FALSE DETECTION OF VACUUM SENSOR PRESSURE (DIAGNOSIS CODE P2526)
ELECTRIC VACUUM PUMP RELAY CONTACT STUCK AT ON (DIAGNOSIS CODE P258D)
HOW TO VERIFY AND CHANGE VEHICLE INFORMATION VALUES
STEERING
TROUBLESHOOTING
TROUBLE SHOOTING BY STEERING SYMPTOM
STEERING
SUSPENSION
TROUBLESHOOTING
TROUBLE SHOOTING BY SUSPENSION SYMPTOM
LEAF SUSPENSION
ELECTRICAL
TROUBLESHOOTING
INTEGRATED UNIT
SYSTEM BLOCK DIAGRAM
COMPUTER PIN ASSIGNMENT
TROUBLE SHOOTING
CONTROL SYSTEM
TROUBLESHOOTING
CAN COMMUNICATION
INSPECTION IN THE EVENT OF ABNORMALITY IN CAN COMMUNICATION LINE
ECU INDIVIDUAL CODELIST (DIESEL)
ECU INDIVIDUAL CODELIST (HYBRID)
BASIC TROUBLESHOOTING PROCEDURE ON CAN COMMUNICATION
ENGINE CAN COMMUNICATION LINE (DIESEL)
ENGINE CAN LINE
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE
ENGINE CAN COMMUNICATION LINE (HYBRID)
ENGINE CAN LINE
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT
INSPECTING THE EGR CONTROLLER CAN COMMUNICATION LINE
INSPECTING THE NOx SENSOR 1 CAN COMMUNICATION LINE
INSPECTING THE NOx SENSOR 2 CAN COMMUNICATION LINE
INSPECTING THE VNT CONTROLLER CAN COMMUNICATION LINE
INSPECTING THE DEF SENSOR CAN COMMUNICATION LINE
DIAGNOSIS CAN COMMUNICATION LINE (DIESEL)
DIAGNOSIS CAN LINE
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT
INSPECTING THE ABS ECU CAN COMMUNICATION LINE
INSPECTING THE AT ECU CAN COMMUNICATION LINE
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE
DIAGNOSIS CAN COMMUNICATION LINE (HYBRID)
DIAGNOSIS CAN LINE
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT
INSPECTING THE ABS ECU CAN COMMUNICATION LINE
INSPECTING THE AT ECU CAN COMMUNICATION LINE
INSPECTING THE ENGINE ECU CAN COMMUNICATION LINE
INSPECTING THE INVERTER CAN COMMUNICATION LINE
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE
INSPECTING THE BATTERY ECU CAN COMMUNICATION LINE
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE
CONTROL CAN COMMUNICATION LINE (DIESEL)
CONTROL CAN LINE
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT
INSPECTING THE ABS ECU CAN COMMUNICATION LINE
INSPECTING THE AT ECU CAN COMMUNICATION LINE
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE
CONTROL CAN COMMUNICATION LINE (HYBRID)
CONTROL CAN LINE
PRIOR INSPECTION OF THE CAN COMMUNICATION LINE
INSPECTING THE CAN H LINE AND L LINE FOR DISCONNECTION
INSPECTING THE CAN H LINE FOR SHORT CIRCUIT
INSPECTING THE CAN L LINE FOR SHORT CIRCUIT
INSPECTING THE ABS ECU CAN COMMUNICATION LINE
INSPECTING THE AT ECU CAN COMMUNICATION LINE
INSPECTING THE HV ECU CAN COMMUNICATION LINE
INSPECTING THE INVERTER CAN COMMUNICATION LINE
INSPECTING THE CLUTCH ECU CAN COMMUNICATION LINE
INSPECTING THE VEHICLE CONTROL ECU CAN COMMUNICATION LINE
CAN COMMUNICATION (HYBRID SYSTEM)
SAFETY MEASURES TO BE TAKEN IN HIGH VOLTAGE WORK
LIST OF CONNECTOR MARKINGS
CONNECTION DIAGRAM
LIST OF DTC CODES FOR CAN SYSTEM-RELATED ABNORMALITIES
CAN COMMUNICATION FAILURE
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN DIAG CAN SYSTEM
BASIC INSPECTION ITEMS IN CASE OF ABNORMALITY IN CONTROL CAN SYSTEM
ABNORMALITY IN INVERTER (ECU SYSTEM) / DIAG CAN RESISTER SEIZURE (DTC CODE P0A1B / TC3F)
ABNORMALITY IN THE INVERTER (ECU SYSTEM) / CONTROL CAN RESISTER SEIZURE (DTC CODE P0A1B / TC92)
ABNORMALITY IN HV ECU FUNCTION / CONTROL CAN REGISTER SEIZURE (DTC CODE P0A1D / TC12)
ABNORMALITY IN HV ECU FUNCTION / DIAG CAN REGISTER SEIZURE (DTC CODE P0A1D / TC17)
HV ECU CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC11)
CAN COMMUNICATION FAILURE (CONTROL CAN) / CONTROL CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0073 / TC91)
HV ECU CAN COMMUNICATION FAILURE (DIAG CAN) / DIAG CAN COMMUNICATION SHUTDOWN DUE TO BUS OFF (DTC CODE U0074 / TC16)
CAN COMMUNICATION FAILURE (DIAG CAN) / COMMUNICATION SHUTDOWN DUE TO DIAG CAN BUS OFF (DTC CODE U0074 / TC3E)
ENGINE ECU CAN COMMUNICATION BLACKOUT / ENGINE ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0100 / TC13)
TCM ECU CAN COMMUNICATION BLACKOUT / AT ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0101 / TC18)
INVERTER CAN COMMUNICATION BLACKOUT / INVERTER CAN COMMUNICATION BLACKOUT (DTC CODE U0110 / TC14)
BATTERY ECU CAN COMMUNICATION BLACKOUT / BATTERY ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0111 / TC15)
ABS ECU CAN COMMUNICATION BLACKOUT / ABS ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0121/TC24)
METER CAN COMMUNICATION BLACKOUT / METER CAN COMMUNICATION BLACKOUT (DTC CODE U0155 / TC25)
HV ECU COMMUNICATION FAILURE (DTC CODE U0293)
HV ECU CAN COMMUNICATION BLACKOUT / HV ECU CAN COMMUNICATION BLACKOUT (DTC CODE U0293 / TC31)
VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT / VEHICLE CONTROL ECU CAN COMMUNICATION BLACKOUT (DTC CODE U110A / TC26)
CLUTCH ECU CAN COMMUNICATION BLACKOUT / CLUTCH ECU CAN COMMUNICATION BLACKOUT (DTC CODE U1136 / TC27)
COMMUNICATION DISABLED DUE TO DIAG CAN BUS OFF (DTC CODE U0074)

 

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Hino 155, 155h, 195, 195h Series Trucks Troubleshooting Workshop Manual (6).pdf

Source : Sitelux.com

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