Hino 238, 258LP, 268, 338 Series Trucks Chassis Workshop Manual (1)

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This workshop service repair manual PDF download for the 238, 258LP, 268, 338 Series Hino Trucks has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

HINO 238
HINO 258LP
HINO 268
HINO 338
HINO 358
(equipped with J08E-VB and J08E-VC engine)

TABLE OF CONTENTS :

FOREWORD
CHAPTER REFERENCES
INDEX
GENERAL INTRODUCTION (CHASSIS)
CLUTCH MAIN UNIT (EATON 1401)
CLUTCH MAIN UNIT (EATON 1402)
CLUTCH CONTROL
TRANSMISSION MAIN UNIT (EATON FS 5406/6406)
AUTOMATIC TRANSMISSION (ALLISON 2200RDS, 2500RDS, 2200HS)
AUTOMATIC TRANSMISSION (ALLISON 3000RDS,3500RDS)
TRANSMISSION/TRANSFER CONTROL (EATON MANUAL TRANSMISSION)
TRANSMISSION/TRANSFER CONTROL
PROPELLER SHAFT (SPL 100, 140)
DIFFERENTIAL CARRIER (MERITORRS17.19.21&23)
DIFFERENTIAL LOCK
BRAKE EQUIPMENT (MODELS WITH HYDRAULICBRAKE)
BRAKE EQUIPMENT (MODELS WITH FULL AIRBRAKE)
SERVICE BRAKE (HYDRAULIC BRAKE)
CYLINDER
SERVICE BRAKE (FULL AIR BRAKE)
AIR DRYER RESERVOIR SYSTEM TROUBLESHOOTING CHART
ABS (ABS : HYDRAULIC (E VERSION))
ABS (ABS : FULL AIR)
EXHAUST BRAKE
PARKING BRAKE (BOSCH 12″)

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : S1-UNAE11A 1/2 (U.S.A.), S1-CNAE11A 1/2 (CANADA)
Total Pages : 451

This Hino Trucks OEM service manual/ repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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FOREWORD
CHAPTER REFERENCES
INDEX
GENERAL INTRODUCTION (CHASSIS)

GENERAL INTRODUCTION

GENERAL PRECAUTIONS
IDENTIFICATION INFORMATION
HOW TO USE THIS WORKSHOP MANUAL
PRECAUTIONS
SEALANT ON THE TAPERED SCREW FOR PIPING
NYLON TUBE REPLACEMENT METHOD
METRIC INFORMATION
SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS
SPECIFIED TORQUE FOR FLANGE BOLTS AND NUTS
RECOMMENDED LUBRICANTS
VEHICLE LIFT AND SUPPORT LOCATIONS
INFORMATION DISPLAY
SYMPTOM SIMULATION
GLOSSARY
GLOSSARY OF SAE AND HINO TERMS
CLUTCH MAIN UNIT (EATON 1401)
CLUTCH ASSEMBLY (EATON SAS1401)

DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
SPECIAL TOOL
COMPONENT LOCATOR
OVERHAUL
CLUTCH ASSEMBLY (EATON SOLO1401)

DATA AND SPECIFICATIONS
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
CLUTCH MAIN UNIT (EATON 1402)
CLUTCH ASSEMBLY (EATON SAS1402)

DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
SPECIAL TOOL
COMPONENT LOCATOR
OVERHAUL
CLUTCH ASSEMBLY (EATON SOLO1402)

DATA AND SPECIFICATIONS
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
CLUTCH CONTROL
CLUTCH CONTROL UNIT

DESCRIPTION
INSPECTION AND ADJUSTMENT
CLUTCH PEDAL AND RELEASE UNIT

COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
CLUTCH MASTER CYLINDER

COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
TRANSMISSION MAIN UNIT
(EATON FS 5406/6406)
TRANSMISSION ASSEMBLY
DATA AND SPECIFICATION
DISMOUNTING AND MOUNTING
AUTOMATIC TRANSMISSION
(ALLISON 2200RDS, 2500RDS, 2200HS)
AUTOMATIC TRANSMISSION ASSEMBLY
TROUBLESHOOTING
SPECIAL TOOL
DISMOUNTING AND MOUNTING
AUTOMATIC TRANSMISSION (ALLISON 3000RDS,3500RDS)
AUTOMATIC TRANSMISSION ASSEMBLY
TROUBLESHOOTING
SPECIAL TOOL
DISMOUNTING AND MOUNTING
TRANSMISSION/TRANSFER CONTROL
(EATON MANUAL TRANSMISSION)
TRANSMISSION CONTROL UNIT
TROUBLESHOOTING
COMPONENT LOCATOR
OVERHAUL
TRANSMISSION/TRANSFER CONTROL
(ALLISON AUTOMATIC TRANSMISSION)
TRANSMISSION CONTROL UNIT
TROUBLESHOOTING
COMPONENT LOCATOR
OVERHAUL
PROPELLER SHAFT (SPL 100, 140)
PROPELLER SHAFT ASSEMBLY

DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
COMPONENT LOCATOR
OVERHAUL
DIFFERENTIAL CARRIER (MERITORRS17.19.21&23)
DIFFERENTIAL CARRIER ASSEMBLY

DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
SPECIAL TOOL
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
DRIVER-CONTROLLED MAIN
DIFFERENTIAL LOCK
OVERHAUL
INSPECTION AND REPAIR
BRAKE EQUIPMENT (MODELS WITH HYDRAULICBRAKE)
SERVICE BRAKE ASSEMBLY

DESCRIPTION
DIAGRAM
TROUBLESHOOTING
BRAKE SYSTEM AIR BLEEDING
POWER STEERING SYSTEM AIR BLEEDING
BRAKE TEST
BRAKE EQUIPMENT (MODELS WITH FULL AIRBRAKE)
SERVICE BRAKE ASSEMBLY

DESCRIPTION
DATA AND SPECIFICATIONS
DIAGRAM
TROUBLESHOOTING
SERVICE BRAKE (HYDRAULIC BRAKE)
HYDRAULIC BRAKE

INSPECTION AND ADJUSTMENT
HYDRO-MAX HYDRAULIC BRAKE BOOSTER AND MASTER
CYLINDER
DATA AND SPECIFICATIONS
DESCRIPTION
PRINCIPLE OF OPERATION
COMPONENT LOCATOR
HYDRO-MAX BOOSTER

OVERHAUL
MASTER CYLINDER

OVERHAUL
PRESSURE TESTS
ABS MODULATOR

DATA AND SPECIFICATIONS
DESCRIPTION
WHEEL BRAKE (TYPE: 4 PISTON)

DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
SERVICE BRAKE (FULL AIR BRAKE)
AIR DRYER AND RESERVOIR
SYSTEM (MODEL: BENDIX ADIS)
DESCRIPTION
AD-IS
AIR DRYER RESERVOIR SYSTEM TROUBLESHOOTING CHART
CHECK VALVE

DATA AND SPECIFICATIONS
DESCRIPTION
INSPECTION AND REPAIR
BRAKE PEDAL

OVERHAUL
BRAKE VALVE

DATA AND SPECIFICATIONS
DESCRIPTION
COMPONENT LOCATOR
INSPECTION AND REPAIR
RELAY VALVE

DATA AND SPECIFICATIONS
DESCRIPTION
INSPECTION AND REPAIR
SPRING BRAKE MODULATING VALVE

DESCRIPTION
COMPONENT LOCATOR
INSPECTION AND REPAIR
SPRING BRAKE CONTROL VALVE

DESCRIPTION
COMPONENT LOCATOR
INSPECTION AND REPAIR
BRAKE CHAMBER (FRONT)

DATA AND SPECIFICATIONS
DESCRIPTION
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
BRAKE CHAMBER (REAR)

DATA AND SPECIFICATIONS
DESCRIPTION
COMPONENT LOCATOR
INSPECTION AND REPAIR
PROTECTION VALVE

DATA AND SPECIFICATIONS
DESCRIPTION
INSPECTION
WHEEL BRAKE

DATA AND SPECIFICATIONS
DESCRIPTION
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
AUTOMATIC SLACK ADJUSTER

DESCRIPTION
DIAGNOSTICS
COMPONENT LOCATOR
OVERHAUL
INSTALLING THE SLACK ADJUSTER ONTO THE CAMSHAFT
CHECK & ADJUSTMENT
ABS (ABS : HYDRAULIC (E VERSION))
ABS

OVERVIEW
COMPOSITION AND OPERATION
FUNCTION
PRECAUTIONS WHEN DRIVING VEHICLES EQUIPPED WITH ABS
OVERVIEW AND FUNCTION
ABS (ABS : FULL AIR)
ABS

OVERVIEW
COMPOSITION AND OPERATION
FUNCTION
PRECAUTIONS WHEN DRIVING VEHICLES EQUIPPED WITH ABS
OVERVIEW AND FUNCTION
INSPECTION (FRONT WHEEL BRAKE)
INSPECTION (REAR WHEEL BRAKE)
EXHAUST BRAKE
EXHAUST BRAKE SYSTEM

SYSTEM DIAGRAM
TROUBLESHOOTING
ADJUSTMENT
BRAKE CYLINDER

DATA AND SPECIFICATIONS
DESCRIPTION
PARKING BRAKE (BOSCH 12″)
DATA AND SPECIFICATIONS
DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
ADJUSTMENT

 

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Hino 238, 258LP, 268, 338 Series Trucks Chassis Workshop Manual (1).pdf

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