HINO 500 Series Trucks Body Mounting Manual

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This manual contains chassis specifications and instructions particular to HINO 500 series medium duty trucks.

This manual is provided to Body and Equipment Manufacturers, including inter-mediate and/or final stage manufacturers (hereinafter collectively referred to as Body and Equipment Manufacturers), to provide;
• Technical instructions for Hino truck chassis with cab for modification and mounting of bodies,
• An aid to Body and Equipment Manufacturers for producing safe vehicles under their own discretion and responsibility,
• Other general advice for installation, modification or alteration, when Body and Equipment Manufacturers install any body or other equipment or device on Hino truck chassis with cab (hereinafter collectively referred to as Hino Chassis), or modify or alter a Hino Chassis.

APPLICABLE MODELS :

TRUCK CHASSIS :
FC9J
GD8J
GH8J
FM8J
FM2P

HINO 51018
HINO 51226
HINO 51726
HINO 52626
HINO 52635

TABLE OF CONTENTS :

Chapter 1 VEHICLE SUMMARY
Chapter 2 GENERAL PRECAUTIONS
Chapter 3 CHASSIS MASS & FRAME SECTION MODULUS
Chapter 4 SPRINGS & REAR AXLES
Chapter 5 P.T.O. AND CONTROL
Chapter 6 ELECTRICAL SYSTEMS
Chapter 7 PAINTING
Chapter 8 CHASSIS DRAWINGS
Chapter 9 MOUNTING OF CHASSIS EQUIPMENT
Chapter 10 TRACTOR EQUIPMENT
Chapter 11 REGULATION

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 293

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COVER
COPYRIGHT
PUBLISHING INFOMATION
ABOUT THIS MANUAL
Purpose
Content
Important
Warning
CONTENTS
Chapter 1 VEHICLE SUMMARY
1. PRODUCTION CODE
2. IDENTIFICATION NUMBER
3. CHASSIS SPECIFICATIONS
Chapter 2 GENERAL PRECAUTIONS
1. PRECAUTION FOR SRS AIR BAG
2. ELECTRIC WELDING WORK
3. NOTES ON SYSTEM CONTROL COMPUTERS
4. PRECAUTION FOR ENGINE ECU
5. PRECAUTION FOR EXHAUST SYSTEM
6. PRECAUTION FOR VEHICLE TO BE PROVIDED HID LIGHT AXIS SENSOR
7. PRECAUTION FOR AUTO CLUTCH UNIT (ACU)
8. PRECAUTION FOR MOUNTING OF BODY WITH AIR SUSPENSION
9. FIRE SHIELD
10. NOTES ON ADDITIONAL WIRING IN THE ENGINE COMPARTMENT
11. PRECAUTION FOR FUEL COOLER
12. CLEARANCE BETWEEN CAB AND REAR BODY OR EQUIPMENT
13. RECOMMENDED POSITIONS OF U-BOLTS
14. RECOMMENDED POSITIONS OF REAR FENDERS AND MUDGUARDS
15. PRECAUTION OF THE ANTENNA POSITION
16. ADJUSTMENT OF LIGHT AXIS OF HEADLIGHT
17. PRECAUTION FOR FRONT UNDERRUN PROTECTION DEVICE (FUPD)
18. FOR INSTALLATION OF REAR UNDERRUN PROTECTION DEVICE (RUPD)
19. PRECAUTION FOR ADDITIONAL FUEL TANK
20. PRECAUTION FOR THE FUEL HOSE
21. PRECAUTION FOR REMOVE NYLON TUBE FROM CONNECTOR
Chapter 3 CHASSIS MASS & FRAME SECTION MODULUS
1. CHASSIS MASS
2. MASS OF THE OPTION EQUIPMENT
3. FRAME SECTION MODULUS
Chapter 4 SPRINGS & REAR AXLES
1. SPRING CHARACTERISTICS
2. CALCULATION FOR HEIGHT OF FRAME UPPER SURFACE FROM GROUND
3. MAXIMUM VERTICAL DEFLECTION OF REAR WHEELS
4. MAXIMUM VERTICAL TRAVEL RANGE OF REAR AXLE AND SUSPENSION
5. MAXIMUM VERTICAL TRAVEL RANGE OF REAR LATERAL ROD
6. MAXIMUM LONGTUDINAL TRAVEL RANGE OF REAR SUSUPENSION
7. PRECAUTION FOR LEVELING VALVE LEVER
8. REAR SHOCK ABSORBER
9. PRECAUTION WHEN WELDING OPERATIONS AROUND THE SUSPENSION PARTS
Chapter 5 P.T.O. AND CONTROL
1. PROVISION OF P.T.O. AND CONTROL
2. TRANSMISSION SIDE POWER TAKE OFF
3. ENGINE REAR END POWER TAKE OFF
4. TRANSFER POWER TAKE OFF
5. ENGINE CONTROL FOR BODY OR EQUIPMENT
6. REAR BODY CONTROL LEVER
7. THE INSTRUCTIONS FOR INSTALLING T/M PTO
Chapter 6 ELECTRICAL SYSTEMS
1. FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK
2. SPARE POWER TERMINALS
3. RECOMMENDED ELECTRIC WIRING OF SPARE CIRCUIT
4. PRECAUTION FOR INSTALLING WIRES, etc.,TO CAB
5. REAR COMBINATION LAMP
6. OTHER LAMPS
7. BACK-UP BUZZER
8. ELECTRICAL WIRING DIAGRAMS
Chapter 7 PAINTING
1. GENERAL PRECAUTIONS FOR PAINTING
2. NOTE ON THE TOP COAT OF PAINT
3. HOW TO REMOVE THE PARTS OF CAB
4. PROCEDURE FOR ADHERING ORNAMENTS
5. MOUNTING AND STICKING OF DOOR WEATHER STRIP
6. HOW TO MOUNT THE MAIN AND SUB SEAL
7. CAUTIONS FOR PAINTING TILT CYLINDER ROD
8. HANDLING OF LAMINATED WINDSHIELD
9. HANDLING OF COMPUTERS (ECU)
10. PRECAUTIONS FOR FITTING AND STORING THE CAUTION PLATE
11. CAUTIONS FOR PAINTING THE TIRE DISC WHEELS
Chapter 8 CHASSIS DRAWINGS
1. CAB DRAWINGS
2. CAB BACK DRAWINGS
3. CHASSIS DRAWINGS
4. CHASSIS FRAME DRAWINGS
Chapter 9 MOUNTING OF CHASSIS EQUIPMENT
1. AIR TANK & AIR BOOSTER
2. BRAKE PIPING DIAGRAM
3. BATTERY
4. FUEL TANK
5. FUEL COOLER
6. AUTO CLUTCH UNIT
7. EXHAUST SYSTEM
8. LICENSE PLATE BRACKET
Chapter 10 TRACTOR EQUIPMENT
Chapter 11 REGULATION

 

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