Hino J05E Engine Repair Service Workshop Manual

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This workshop service repair manual PDF download for the J05E Engine Hino Trucks has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

HINO 155
HINO 155h
HINO 195
HINO 195h
(equipped with J05E engine)

TABLE OF CONTENTS :

FOREWORD
CHAPTER REFERENCES
INDEX
GENERAL INTRODUCTION
STANDARD VALUE
REQUIRED ITEMS
MOUNTING AND DISMOUNTING THE ENGINE
ENGINE CONTROL
FUEL SYSTEM
EMISSION CONTROL
INTAKE
ENGINE MECHANICAL
EXHAUST
COOLING
LUBRICATION
STARTING/CHARGING
TURBOCHARGER

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : S5-LJ05E04A (U.S.A.), S5-LJ05E05A (CANADA)
Total Pages : 647

This Hino Trucks OEM service manual/ repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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FOREWORD
CHAPTER REFERENCES
INDEX
GENERAL INTRODUCTION
HOW TO IDENTIFY VEHICLE TYPE
VEHICLE MODEL
VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE
APPEARANCE OF VEHICLE
APPEARANCE OF VEHICLE
SAFETY INSTRUCTIONS AND READINESS TO WORK
WARNING
IDENTIFICATION INFORMATION
SAFETY INSTRUCTIONS FOR WORK
INTRODUCTION TO WORKSHOP MANUAL
TIGHTENING OF BOLTS AND NUTS
HANDLING OF LIQUID GASKET
GLOSSARY
DEFINITION OF ABBREVIATION IN THIS MANUAL
LUBRICANTS
RECOMMENDED LUBRICANTS
STANDARD VALUE
MOUNTING AND DISMOUNTING THE ENGINE
ENGINE ASSEMBLY
ENGINE CONTROL
ENGINE ECU
ENGINE SPEED MAIN SENSOR
ENGINE SPEED SUB SENSOR
IDLE SET VOLUME
ACCELERATOR PEDAL
BLOCK HEATER
FUEL SYSTEM
FUEL TANK
FUEL SENDER GAUGE
ENGINE-SIDE FUEL FILTER & CASE
WATER LEVEL WARNING SWITCH
SUPPLY PUMP
INJECTOR
COMMON RAIL
VEHICLE-SIDE FUEL FILTER
FUEL COOLER
EMISSION CONTROL
EGR VALVE & COOLER
CLOSED VENTILATOR
INTAKE
INTAKE MANIFOLD
DIESEL THROTTLE
INTAKE PIPE (EXHAUST SIDE)
STACK DUCT
AIR CLEANER
INTAKE TEMPERATURE SENSOR
BOOST PRESSURE SENSOR
AIR FLOW SENSOR
ENGINE MECHANICAL
HEAD COVER
ROCKER ARM ASSEMBLY
CAMSHAFT ASSEMBLY
CYLINDER HEAD ASSEMBLY
VALVE SYSTEM
CRANKSHAFT PULLEY
FRONT OIL SEAL RETAINER
FLYWHEEL ASSEMBLY
FLYWHEEL HOUSING
TIMING GEAR & CAM IDLE GEAR
PISTON & CONNECTING ROD
CRANKSHAFT
CYLINDER LINER
CYLINDER BLOCK
ENGINE MOUNTING AND BRACKET
GLOW PLUG
EXHAUST
EXHAUST MANIFOLD
EXHAUST PIPE
EXHAUST PIPE (ATC)
DEF-SCR
DPR CLEANER
FUEL ADDITION VALVE
FUEL CUTOFF VALVE
DEF PUMP
DEF INJECTOR
DEF TANK
COOLANT CUTOFF VALVE
DCU
DPR DIFFERENTIAL PRESSURE SENSOR
SCR UPSTREAM NOx SENSOR
SCR DOWNSTREAM NOx SENSOR
ATC DOWNSTREAM TEMPERATURE SENSOR
DOC UPSTREAM TEMPERATURE SENSOR
DPR UPSTREAM TEMPERATURE SENSOR
DPR DOWNSTREAM TEMPERATURE SENSOR
SCR UPSTREAM TEMPERATURE SENSOR
EXHAUST BRAKE
EXHAUST BRAKE MAGNETIC VALVE
COOLING
RADIATOR
RADIATOR CAP
RESERVE TANK
INTERCOOLER
THERMOSTAT CASE & THERMOSTAT
COOLANT PUMP
COOLING FAN & FAN CLUTCH
COOLANT TEMPERATURE SENSOR
LUBRICATION
OIL COOLER
OIL PUMP
OIL PAN
OIL STRAINER
OIL PRESSURE SWITCH
STARTING/CHARGING
STARTER
V-BELT
ALTERNATOR (130 A)
TURBOCHARGER
TURBOCHARGER ASSEMBLY
REQUIRED ITEMS
MOUNTING AND DISMOUNTING THE ENGINE
ENGINE ASSEMBLY
ENGINE CONTROL
ENGINE ECU
ENGINE MAIN REVOLUTION SENSOR
ENGINE SUB REVOLUTION SENSOR
ACCELERATOR PEDAL
IDLE SET VOLUME
FUEL SYSTEM
FUEL SENDER GAUGE
WATER LEVEL WARNING SWITCH
SUPPLY PUMP
INJECTOR
COMMON RAIL
FUEL FILTER AND CASE (VEHICLE SIDE)
EMISSION CONTROL
EGR VALVE AND COOLER
CLOSED VENTILATOR
INTAKE
DIESEL THROTTLE
BOOST PRESSURE SENSOR
AIR FLOW SENSOR
ENGINE MECHANICAL
HEAD COVER
ROCKER ARM ASSEMBLY
CAMSHAFT ASSEMBLY
CYLINDER HEAD ASSEMBLY
VALVE SYSTEM
CRANKSHAFT FRONT OIL SEAL
FRONT OIL SEAL RETAINER
FLYWHEEL ASSEMBLY
CRANKSHAFT REAR OIL SEAL
FLYWHEEL HOUSING
TIMING GEAR AND CAM IDLE GEAR
PISTON AND CONNECTING ROD
CRANKSHAFT
CYLINDER LINER
CYLINDER BLOCK
GLOW PLUG
EXHAUST
EXHAUST MANIFOLD
DPR
FUEL ADDITION VALVE
DEF PUMP
DEF INJECTOR
DEF TANK
DPR DIFFERENTIAL PRESSURE SENSOR
SCR UPSTREAM NOx SENSOR
SCR DOWNSTREAM NOx SENSOR
ATC DOWNSTREAM TEMPERATURE SENSOR
DOC UPSTREAM TEMPERATURE SENSOR
DPR UPSTREAM TEMPERATURE SENSOR
DPR DOWNSTREAM TEMPERATURE SENSOR
SCR UPSTREAM TEMPERATURE SENSOR
DPR EXHAUST GAS TEMPERATURE SENSOR
EXHAUST BRAKE
EXHAUST BRAKE MAGNETIC VALVE
COOLING
RADIATOR CAP
THERMOSTAT CASE AND THERMOSTAT
COOLANT PUMP
COOLANT TEMPERATURE SENSOR
LUBRICATION
OIL FILTER
OIL COOLER
OIL PUMP
OIL PAN
OIL PRESSURE SWITCH
STARTING/CHARGING
STARTER
V-BELT
ALTERNATOR (130A)
TURBOCHARGER
TURBOCHARGER ASSEMBLY
MOUNTING AND DISMOUNTING THE ENGINE
ENGINE ASSEMBLY
PRECAUTIONS IN TILTING AND LOWERING THE CAB
MEASUREMENT OF COMPRESSION PRESSURE
ADJUSTING THE VALVE CLEARANCE
REPLACEMENT
ENGINE CONTROL
CONTROL PARTS
SYSTEM BLOCK DIAGRAM
ENGINE ECU
COMPONENT LOCATOR
REPLACEMENT
VEHICLE CONTROL ECU
REPLACEMENT
ENGINE SPEED MAIN SENSOR
COMPONENT LOCATOR
INSPECTION
REPLACEMENT
ENGINE SPEED SUB SENSOR
COMPONENT LOCATOR
INSPECTION
REPLACEMENT
IDLE SET VOLUME
COMPONENT LOCATOR
REPLACEMENT
ACCELERATOR PEDAL
COMPONENT LOCATOR
REPLACEMENT
BLOCK HEATER
COMPONENT LOCATOR
REPLACEMENT
FUEL SENDER GAUGE
REPLACEMENT
INTAKE TEMPERATURE SENSOR
REPLACEMENT
DIESEL THROTTLE
REPLACEMENT
BOOST PRESSURE SENSOR
REPLACEMENT
AIR FLOW SENSOR
REPLACEMENT
DPR DIFFERENTIAL PRESSURE SENSOR
REPLACEMENT
SCR UPSTREAM NOx SENSOR
REPLACEMENT
SCR DOWNSTREAM NOx SENSOR
REPLACEMENT
ATC DOWNSTREAM TEMPERATURE SENSOR
REPLACEMENT
DOC UPSTREAM TEMPERATURE SENSOR
REPLACEMENT
DPR UPSTREAM TEMPERATURE SENSOR
REPLACEMENT
DPR DOWNSTREAM TEMPERATURE SENSOR
REPLACEMENT
SCR UPSTREAM TEMPERATURE SENSOR
REPLACEMENT
OUTSIDE TEMPERATURE SENSOR
REPLACEMENT
COOLANT TEMPERATURE SENSOR
REPLACEMENT
OIL PRESSURE SWITCH
REPLACEMENT
FUEL SYSTEM
FUEL SYSTEM
FUEL SYSTEM DIAGRAM
FUEL TANK
COMPONENT LOCATOR
REPLACEMENT (30 GALLON)
REPLACEMENT (33 GALLON)
FUEL SENDER GAUGE
COMPONENT LOCATOR
REPLACEMENT
FUEL FILTER AND CASE (ENGINE SIDE)
COMPONENT LOCATOR
REPLACEMENT
WATER LEVEL WARNING SWITCH
COMPONENT LOCATOR
REPLACEMENT
SUPPLY PUMP
COMPONENT LOCATOR
REPLACEMENT
INJECTOR
COMPONENT LOCATOR
REPLACEMENT
COMMON RAIL
COMPONENT LOCATOR
INSPECTION
REPLACEMENT
FUEL FILTER AND CASE (VEHICLE SIDE)
COMPONENT LOCATOR
REPLACEMENT
FUEL COOLER
COMPONENT LOCATOR
REPLACEMENT
EMISSION CONTROL
EGR VALVE & COOLER
COMPONENT LOCATOR
INSPECTION
REPLACEMENT
CLOSED VENTILATOR
COMPONENT LOCATOR
REPLACEMENT
INTAKE
INTAKE MANIFOLD
COMPONENT LOCATOR
REPLACEMENT
DIESEL THROTTLE
COMPONENT LOCATOR
INSPECTION
REPLACEMENT
INTAKE PIPE (EXHAUST SIDE)
COMPONENT LOCATOR
REPLACEMENT
INTERCOOLER
OVERHAUL
STACK DUCT
COMPONENT LOCATOR
CLEANING THE PRECLEANER HOUSING
REPLACEMENT
AIR CLEANER
COMPONENT LOCATOR
REPLACEMENT
CLEANING THE AIR CLEANER ELEMENT
INTAKE TEMPERATURE SENSOR
COMPONENT LOCATOR
REPLACEMENT
BOOST PRESSURE SENSOR
COMPONENT LOCATOR
INSPECTION
REPLACEMENT
AIR FLOW SENSOR
COMPONENT LOCATOR
INSPECTION
REPLACEMENT
ENGINE MECHANICAL
HEAD COVER
COMPONENT LOCATOR
REPLACEMENT
ROCKER ARM ASSEMBLY
COMPONENT LOCATOR
OVERHAUL
CAMSHAFT ASSEMBLY
COMPONENT LOCATOR
OVERHAUL
CYLINDER HEAD ASSEMBLY
COMPONENT LOCATOR
REPLACEMENT
OVERHAUL
VALVE SYSTEM
COMPONENT LOCATOR
OVERHAUL
CRANKSHAFT PULLEY
COMPONENT LOCATOR
REPLACEMENT
CRANKSHAFT FRONT OIL SEAL
COMPONENT LOCATOR
REPLACEMENT
FRONT OIL SEAL RETAINER
COMPONENT LOCATOR
REPLACEMENT
FLYWHEEL ASSEMBLY
COMPONENT LOCATOR
OVERHAUL
CRANKSHAFT REAR OIL SEAL
COMPONENT LOCATOR
REPLACEMENT
FLYWHEEL HOUSING
COMPONENT LOCATOR
REPLACEMENT
TIMING GEAR & CAM IDLE GEAR
COMPONENT LOCATOR
CONFIGURATION DIAGRAM
OVERHAUL
PISTON AND CONNECTING ROD
COMPONENT LOCATOR
OVERHAUL
CRANKSHAFT
COMPONENT LOCATOR
REPLACEMENT
CYLINDER LINER
COMPONENT LOCATOR
REPLACEMENT
CYLINDER BLOCK
COMPONENT LOCATOR
OVERHAUL
ENGINE MOUNTING AND BRACKET
COMPONENT LOCATOR
REPLACEMENT
GLOW PLUG
COMPONENT LOCATOR
REPLACEMENT
GCU
COMPONENT LOCATOR
REPLACEMENT
EXHAUST
EXHAUST MANIFOLD
COMPONENT LOCATOR
REPLACEMENT
EXHAUST PIPE
COMPONENT LOCATOR
REPLACEMENT
EXHAUST PIPE (ATC)
COMPONENT LOCATOR
REPLACEMENT
DEF-SCR & DPR
CONFIGURATION DIAGRAM
CAUTIONS ON DEF/COOLANT PIPING ATTACHING AND DETACHING
DEF-SCR
COMPONENT LOCATOR
REPLACEMENT
DPR CLEANER
COMPONENT LOCATOR
DPR MAINTENANCE
DPR INSPECTION
INSPECTION PROCEDURE FOLLOWED WHEN “EXHAUST GAS AFTER TREATMENT SYSTEM MAINTENANCE REQUIREMENT LIGHT” LIGHT UP
INSPECTION BY WAY OF HINO-DX
INSPECTION PROCEDURE FOLLOWED WHEN MALFUNCTION INDICATOR LIGHT ILLUMINATES (ABNORMAL)
DETERMINATION BY WAY OF DPR STATE DETERMINATION MONITOR OF HINO-DX
CHECKING THE DPR STATE
REPLACEMENT
OVERALL OPERATION FLOW
AIR CLEANING FLOW
FUEL ADDITION VALVE
COMPONENT LOCATOR
REPLACEMENT
FUEL CUTOFF VALVE
COMPONENT LOCATOR
REPLACEMENT
DEF PUMP
COMPONENT LOCATOR
REPLACEMENT
DEF INJECTOR
COMPONENT LOCATOR
REPLACEMENT
DEF TANK
COMPONENT LOCATOR
INSPECTION
REPLACEMENT
DEF SENSOR
COMPONENT LOCATOR
REPLACEMENT
COOLANT CUTOFF VALVE
COMPONENT LOCATOR
REPLACEMENT
DCU
COMPONENT LOCATOR
REPLACEMENT
DPR DIFFERENTIAL PRESSURE SENSOR
COMPONENT LOCATOR
REPLACEMENT
SCR UPSTREAM NOx SENSOR
COMPONENT LOCATOR
REPLACEMENT
SCR DOWNSTREAM NOx SENSOR
COMPONENT LOCATOR
REPLACEMENT
ATC UPSTREAM TEMPERATURE SENSOR
COMPONENT LOCATOR
REPLACEMENT
DOC UPSTREAM TEMPERATURE SENSOR
COMPONENT LOCATOR
REPLACEMENT
DPR UPSTREAM TEMPERATURE SENSOR
COMPONENT LOCATOR
REPLACEMENT
DPR DOWNSTREAM TEMPERATURE SENSOR
COMPONENT LOCATOR
REPLACEMENT
SCR UPSTREAM TEMPERATURE SENSOR
COMPONENT LOCATOR
REPLACEMENT
OUTSIDE TEMPERATURE SENSOR
COMPONENT LOCATOR
REPLACEMENT
EXHAUST BRAKE
COMPONENT LOCATOR
REPLACEMENT
EXHAUST BRAKE MAGNETIC VALVE
COMPONENT LOCATOR
REPLACEMENT
COOLING
COOLING SYSTEM
COOLING SYSTEM DIAGRAM
RADIATOR
COMPONENT LOCATOR
INSPECTION
REPLACEMENT
RADIATOR CAP
COMPONENT LOCATOR
REPLACEMENT
RESERVE TANK
COMPONENT LOCATOR
REPLACEMENT
INTERCOOLER
COMPONENT LOCATOR
OVERHAUL
THERMOSTAT CASE AND THERMOSTAT
COMPONENT LOCATOR
OVERHAUL
COOLANT PUMP
COMPONENT LOCATOR
REPLACEMENT
COOLING FAN AND FAN CLUTCH
COMPONENT LOCATOR
OVERHAUL
COOLANT TEMPERATURE SENSOR
COMPONENT LOCATOR
REPLACEMENT
LUBRICATION
LUBRICATION SYSTEM
LUBRICATION SYSTEM DIAGRAM
OIL FILTER
COMPONENT LOCATOR
REPLACEMENT
OIL COOLER
COMPONENT LOCATOR
OVERHAUL
OIL PUMP
COMPONENT LOCATOR
OVERHAUL
OIL PAN
COMPONENT LOCATOR
REPLACEMENT
OIL STRAINER
COMPONENT LOCATOR
REPLACEMENT
OIL PRESSURE SWITCH
COMPONENT LOCATOR
REPLACEMENT
OIL LEVEL GAUGE AND GUIDE
COMPONENT LOCATOR
REPLACEMENT
STARTING/CHARGING
STARTER
COMPONENT LOCATOR
REPLACEMENT
V-BELT
COMPONENT LOCATOR
REPLACEMENT
ALTERNATOR (130A)
COMPONENT LOCATOR
OVERHAUL
TURBOCHARGER
TURBOCHARGER ASSEMBLY
COMPONENT LOCATOR
INSPECTION
REPLACEMENT

 

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Hino J05E Engine Repair Service Workshop Manual.pdf

Source : Sitelux.com

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