Hino J08E-VB, VC Engine Trucks Repair Service Workshop Manual

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This workshop service repair manual PDF download for the J08E-VB, VC Engine Hino Trucks has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

HINO 238
HINO 258LP
HINO 268
HINO 338
HINO 358
(equipped with J08E-VB and J08E-VC engine)

TABLE OF CONTENTS :

FOREWORD
CHAPTER REFERENCES
INDEX
GENERAL INTRODUCTION (ENGINE)
ENGINE INTRODUCTION
ENGINE MECHANICAL
AIR INTAKE SYSTEM
EXHAUST SYSTEM
LUBRICATING SYSTEM
COOLING SYSTEM
FUEL SYSTEM
TURBOCHARGER
EMISSION CONTROL
ALTERNATOR (J08E: REMY 12V-130A,135A,180A)
STARTER
AIR COMPRESSOR (J08E: 340 cm3)
ENGINE CONTROL

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : S5-UJ08E11A (U.S.A.), S5-CJ08E11A (CANADA)
Total Pages : 344

This Hino Trucks OEM service manual/ repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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FOREWORD
CHAPTER REFERENCES
INDEX
GENERAL INTRODUCTION (ENGINE)
GENERAL INTRODUCTION
(ENGINE)
GENERAL PRECAUTIONS
HOW TO USE THIS WORKSHOP MANUAL
IDENTIFICATION INFORMATION
PRECAUTIONS
SPECIFIED TORQUE FOR STANDARD BOLTS AND NUTS
DISMOUNTING AND MOUNTING
SYMPTOM SIMULATION
GLOSSARY OF SAE AND HINO TERMS
ENGINE INTRODUCTION

ENGINE ASSEMBLY

DATA AND SPECIFICATIONS
TROUBLESHOOTING
TROUBLESHOOTING (COMMON RAIL SYSTEM)
ENGINE TUNEUP
SPECIAL TOOL
OVERHAUL CRITERIA
DISMOUNTING AND MOUNTING
LIQUID GASKET AND APPLICATION POINTS
ENGINE MECHANICAL

CYLINDER HEAD

COMPONENT LOCATOR
SPECIAL TOOL
OVERHAUL
INSPECTION AND REPAIR
CRANKSHAFT FRONT END

COMPONENT LOCATOR
SPECIAL TOOL
OVERHAUL
FLYWHEEL AND FLYWHEEL HOUSING

COMPONENT LOCATOR
SPECIAL TOOL
OVERHAUL
INSPECTION AND REPAIR
TIMING GEAR

COMPONENT LOCATOR
SPECIAL TOOL
OVERHAUL
INSPECTION AND REPAIR
MAIN MOVING PARTS AND CYLINDER BLOCK

COMPONENT LOCATOR
SPECIAL TOOL
OVERHAUL
INSPECTION AND REPAIR
AIR INTAKE SYSTEM

AIR INTAKE MANIFOLD AND PIPE

COMPONENT LOCATOR
DISMOUNTING AND MOUNTING
AIR INTAKE

COMPONENT LOCATOR
AIR CLEANER

DESCRIPTION
OVERHAUL
AIR HOSE

COMPONENT LOCATOR
OVERHAUL
AIR FLOW SENSOR

COMPONENT LOCATOR
REPLACEMENT
BOOST PRESSURE SENSOR

COMPONENT LOCATOR
REPLACEMENT
EXHAUST SYSTEM

EXHAUST MANIFOLD AND PIPE

COMPONENT LOCATOR
DISMOUNTING AND MOUNTING
EXHAUST PIPE AND MUFFLER UNIT

DESCRIPTION
COMPONENT LOCATOR
REPLACEMENT OF ATC
OVERHAUL
DPR (DIESEL PARTICULATE REDUCTION SYSTEM)

SYSTEM CONFIGURATION
STRUCTURE OF DPR-CLEANER
DPR MAINTENANCE
DPR INSPECTION
INSPECTION PROCEDURE FOLLOWED WHEN “DPR MAINTENANCE” IS DISPLAYED ON THE INFORMATION DISPLAY
INSPECTION BY WAY OF HINO DX
II
INSPECTION PROCEDURE FOLLOWED WHEN CHECK ENGINE LIGHT ILLUMINATES (ABNORMAL)
DETERMINATION BY WAY OF DPR STATE DETERMINATION MONITOR OF HINO DXⅡ
CHECKING THE DPR STATE
REPLACEMENT OF DPR FILTER
OVERALL OPERATION FLOW
DIFFERENTIAL PRESSURE SENSOR

COMPONENT LOCATOR
DISMOUNTING AND MOUNTING
INSPECTION AND REPAIR
FUEL ADDITION VALVE

COMPONENT LOCATOR
OVERHAUL
EXHAUST CONTROL CYLINDER

SYSTEM CONFIGURATION
DPR INSPECTION CHECK SHEET
ATC UPSTREAM TEMPERATURE SENSOR

COMPONENT LOCATOR
OVERHAUL
LUBRICATING SYSTEM

LUBRICATING SYSTEM

DIAGRAM
OIL PUMP AND OIL STRAINER

COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
OIL FILTER AND OIL COOLER

COMPONENT LOCATOR
SPECIAL TOOL
DISMOUNTING AND MOUNTING
INSPECTION AND REPAIR
COOLING SYSTEM

COOLING SYSTEM

DIAGRAM
COOLANT PUMP

COMPONENT LOCATOR
THERMOSTAT

COMPONENT LOCATOR
OVERHAUL
RADIATOR AND INTERCOOLER

COMPONENT LOCATOR
OVERHAUL
RADIATOR

COMPONENT LOCATOR
SPECIAL TOOL
OVERHAUL
INSPECTION AND REPAIR
COOLING FAN

COMPONENT LOCATOR
INSPECTION AND REPAIR
FUEL SYSTEM

FUEL SYSTEM

DIAGRAM
COMPONENT LOCATOR
SUPPLY PUMP

DESCRIPTION
COMPONENT LOCATOR
SPECIAL TOOL
OVERHAUL
COMMON RAIL

DESCRIPTION
INSPECTION
REPLACEMENT
INJECTOR

DESCRIPTION
REPLACEMENT
FUEL FILTER

DESCRIPTION
AIR BLEEDING
FUEL FILTER (BUBBLE SEPARATOR)

DESCRIPTION
OVERHAUL
FUEL TANK

COMPONENT LOCATOR
FUEL CUTOFF VALVE

COMPONENT LOCATOR
OVERHAUL
TURBOCHARGER

TURBOCHARGER

DESCRIPTION
TROUBLESHOOTING
REPLACEMENT
INSPECTION AFTER MOUNTING
EMISSION CONTROL

EGR VALVE AND EGR PIPE

COMPONENT LOCATOR
EGR VALVE

DESCRIPTION
DISMOUNTING AND MOUNTING
CLOSED VENTILATOR

DESCRIPTION
REPLACEMENT OF CLOSED VENTILATOR
REPLACING THE ELEMENT
SELECTIVE CATALYTIC REDUCTION (SCR)

GENERAL DESCRIPTION
COMPONENT LOCATOR
INSPECTION
SPECIAL TOOL
DISMOUNTING AND MOUNTING
INSPECTION AND REPAIR
ALTERNATOR
(J08E: REMY 12V-130A,135A,180A)
ALTERNATOR

DATA AND SPECIFICATIONS
TROUBLESHOOTING
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
STARTER

STARTER

DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
COMPONENT LOCATOR
OVERHAUL
INSPECTION AND REPAIR
AIR
COMPRESSOR (J08E: 340 cm3)
AIR COMPRESSOR

DATA AND SPECIFICATIONS
DESCRIPTION
TROUBLESHOOTING
COMPONENT LOCATOR
SPECIAL TOOL
OVERHAUL
INSPECTION AND REPAIR
ENGINE CONTROL

ACCELERATOR PEDAL

DESCRIPTION
ENGINE ECU

COMPONENT LOCATOR
REPLACEMENT

 

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Hino J08E-VB, VC Engine Trucks Repair Service Workshop Manual.pdf

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