HINO Truck Series Body Mounting Manual

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This manual contains the basical common instructions to apply to Hino truck models for installation, mounting, modification or alteration.

This manual is provided to Body and Equipment Manufacturers, including inter-mediate and/or final stage manufacturers (hereinafter collectively referred to as Body and Equipment Manufacturers), to provide;
• Technical instructions for Hino truck chassis with cab for modification and mounting of bodies,
• An aid to Body and Equipment Manufacturers for producing safe vehicles under their own discretion and responsibility,
• Other general advice for installation, modification or alteration, when Body and Equipment Manufacturers install any body or other equipment or device on Hino truck chassis with cab (hereinafter collectively referred to as Hino Chassis), or modify or alter a Hino Chassis.

APPLICABLE MODELS :

Chassis model : GH1JJKA

TABLE OF CONTENTS :

Chapter 1 GENERAL PRECAUTIONS
Chapter 2 CHASSIS FRAME
Chapter 3 ENGINE AND ENGINE COMPARTMENT
Chapter 4 PROPELLER SHAFT
Chapter 5 BRAKE & HYDRAULIC PIPING
Chapter 6 FUEL TANK
Chapter 7 ELECTRICAL SYSTEM
Chapter 8 EXHAUST SYSTEM
Chapter 9 BATTERY
Chapter 10 SUSPENSION AND TIRE
Chapter 11 SPARE TIRE CARRIER
Chapter 12 BODY & EQUIPMENT MOUNTING
Chapter 13 BODY & EQUIPMENT CONTROLS
Chapter 14 PAINTING
Chapter 15 VEHICLE INSPECTION & PROTECTION

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 289

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This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, operating manual, maintenance manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.

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COVER
ABOUT THIS MANUAL
Purpose
Important
Warning
CONTENTS
Chapter 1 GENERAL PRECAUTIONS
1. GENERAL PRECAUTIONS
2. MOUNTING PRECAUTIONS
3. BODY DESIGN AND CONSTRUCTION
4. NEVER MODIFY SAFETY PARTS
5. CLEARANCES
6. FIRE SHIELD
7. ACCESSIBILITY FOR MAINTENANCE
8. APPROACH AND DEPARTURE ANGLES
9. EXTERNAL NOISE CONTROL PARTS
10. AVOIDING DAMAGE TO CHASSIS
11. LEAF ADDITIONS
12. SHIPMENT
13. TOWING VEHICLES
14. COMPLYING WITH LAWS AND REGULATIONS
15. PREPARATION OF OPERATION MANUAL AND/OR MAINTENANCE & INSPECTION
16. ESTABLISHING AFTER-SALE SERVICE SYSTEM
17. TRACTOR VEHICLE
Chapter 2 CHASSIS FRAME
1. FRAME MATERIALS
2. DRILLING AND WELDING
3. PROCESSING FOR DRILLING AND WELDING WORK
4. SIDE MEMBER REINFORCEMENT
5. OTHER PRECAUTIONS FOR DRILLING AND ELECTRICAL WELDING
6. EXTENSION OF SIDE MEMBER REAR END
7. MOUNTING THE REAR HOOK
8. MOUNTING THE REAR PINTLE HOOK
9. MOUNTING A PART ON THE SIDE MEMBER
Chapter 3 ENGINE AND ENGINE COMPARTMENT
1. PRECAUTIONS FOR BODY MOUNTING OR MODIFICATION (ALTERATION)
Chapter 4 PROPELLER SHAFT
1. PROPELLER SHAFT
Chapter 5 BRAKE & HYDRAULIC PIPING
1. GENERAL POINTS OF BRAKE SYSTEM
2. BRAKE PIPING USED IN THE CHASSIS
3. PRECAUTIONS WHEN MOUNTING A BODY OR EQUIPMENT
4. PRECAUTIONS FOR MODIFICATION (ALTERATION)
5. PIPING CLEARANCES
6. CLIPPING OF PIPING
7. PRECAUTIONS TO TAKE WHEN HANDLING NYLON TUBES FOR BRAKES
Chapter 6 FUEL TANK
1. PRECAUTIONS FOR RELOCATING THE FUEL TANK
2. MOVING THE FUEL TANK
3. MODIFICATION OR ADDITION FUEL TANK
4. OTHER NOTES ON RELOCATING OR ADDING THE FUEL TANK
Chapter 7 ELECTRICAL SYSTEM
1. REAR LAMPS
2. BACK-UP BUZZER
3. SPARE POWER TERMINALS
4. HARNESS WIRING
5. GENERAL PRECAUTIONS FOR ELECTRONIC EQUIPMENT
6. ELECTRIC WIRE SIZE AND PERMISSIBLE CURRENTS
Chapter 8 EXHAUST SYSTEM
1. PRECAUTIONS FOR MOUNTING A BODY OR EQUIPMENT
2. MODIFYING THE EXHAUST SYSTEM
Chapter 9 BATTERY
1. WIRING PRECAUTIONS
2. CHANGE OF BATTERY MOUNTING POSITION
3. NO OVERLAID CONNECTION OF BATTERY CABLES
4. REPLACEMENT BATTERY CABLE
5. SERVICEABILITY
Chapter 10 SUSPENSION AND TIRE
1. SUSPENSIONS USED IN THE CHASSIS
2. PROHIBITED MODIFICATION OR ALTERATIONS
3. SERVICEABILITY
4. OTHER PRECAUTIONS WHEN MOUNTING OR MODIFICATION
5. TIRE
Chapter 11 SPARE TIRE CARRIER
1. RECOMMENDED SPARE TIRE CARRIER
2. GENERAL PREVENTIVE MEASURES
3. PREVENTIVE MEASURE FOR ADDITION OR ALTERATION TO SPARE TIRE CARRIER OF WIND-UP TYPE
4. OTHER
Chapter 12 BODY & EQUIPMENT MOUNTING
1. DESIGN OF BODY OR EQUIPMENT MOUNTING
2. SPACER
3. MOUNTING METHOD OF BODY OR EQUIPMENT
4. INSPECTION LIDS
5. REAR FENDER
6. CHASSIS FRAME
7. BODY OFFSET
8. DATUM HOLE ON REAR AXLE CENTER FOR BODY MOUNTING
9. REAR BODY
10. MOUNTING OF SPECIAL REAR BODY
Chapter 13 BODY & EQUIPMENT CONTROLS
1. POWER TAKE OFF (P.T.O.)
2. P.T.O. (POWER TAKE OFF) DRIVE SHAFT
3. ENGINE CONTROLS FOR BODY OR EQUIPMENT
4. ENGINE CONTROLS FOR MECHANICAL GOVERNOR
5. P.T.O. CONTROL (TRANSMISSION SIDE P.T.O.)
Chapter 14 PAINTING
1. TOP COAT PAINTING
2. PRECAUTION OF TOP COAT PAINTING FOR CAB
3. HANDLING OF LAMINATED WINDSHIELD
4. PRECAUTIONS FOR FITTING AND STORING THE CAUTION PLATE
Chapter 15 VEHICLE INSPECTION & PROTECTION
1. VEHICLE INSPECTION
2. HOW TO PROTECT THE VEHICLE AT THE TIME OF PAINTING AND OF BODY MOUNTING

 

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