Hitachi EX100-3 Hydraulic Excavator Workshop Repair Service Manual – W134E-00

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This complete service repair workshop manual PDF download for the EX100-3 Hitachi Hydraulic Excavator has easy to read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes. All specifications and tolerances are listed. Functions of components and systems are also explained.

TABLE OF CONTENTS :

SECTION 01 GENERAL INFORMATION
Group 01 Preautions for Disassembling and Assembling
Group 02 Tightening Torque

SECTION 02 UPPERSTRUCTURE
Group 01 Cab
Group 02 Counterweight
Group 03 Main Frame
Group 04 Pump Device
Group 05 Control Valve
Group 06 Swing Device
Group 07 Pilot Valve
Group 08 Pilot Shut-Off Valve
Group 09 Shockless Valve
Group 10 Accumulator
Group 11 Solenoid Valve
Group 12 Shuttle Valve
Group 13 Swing Dampener Valve

SECTION 03 UNDERCARRIAGE
Group 01 Swing Bearing
Group 02 Travel Device
Group 03 Center Joint
Group 04 Track Adjuster
Group 05 Front Idler
Group 06 Upper and Lower Roller
Group 07 Track Link

SECTION 04 FRONT ATTACHMENT
Group 01 Front Attachment
Group 02 Cylinders

SECTION 06 ENGINE AND ACCESSORY
Group 01 General Information
Group 02 Maintenance
Group 03 Engine Disassembly
Group 04 Inspection & Repair
Group 05 Engine Assembly
Group 06 Lubricating System
Group 07 Cooling System
Group 08 Fuel System
Group 09 Turbo Charger
Group 10 Air Compressor
Group 11 Engine Electricals
Group 12 Troubleshooting
Group 13 Special Tool

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Manual No. : W134E-00
Total Pages : 593

This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.

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INTRODUCTION
SAFETY

SECTION 01 GENERAL INFORMATION
Group 01 Preautions for Disassembling and Assembling
Precautions for Disasembling and Assembling
Group 02 Tightening Torque
Tightening Torque Specifications
Torque Chart

SECTION 02 UPPERSTRUCTURE
Group 01 Cab
Remove and Install Cab
Dimensions of the Cab Glass
Group 02 Counterweight
Remove and Install Counterweight
Group 03 Main Frame
Remove and Install Main Frame
Group 04 Pump Device
Remove and Install Pump Device
Disassemble Pump Device
Assemble Pump Device
Disassemble Main Pump
Assemble Main Pump
Desassemble and Assemble Pilot Pump
Group 05 Control Valve
Remove and Install Conrol Valve
Disassemble Four Section Control Valve
Disassemble Three Section Conrol Valve
Assemble Four Section Control Valve
Assemble Three Section Control Valve
Disassemble Unloading Valve
Assemble Unloading Valve
Adjustment Differential Pessure Sensor
Group 06 Swing Device
Remove and Install Swing Device
Disassemble Swing Reduction Gear
Assemble Swing Reduction Gear
Remove and Install Swing Motor
Disassemble Swing Motor
Assemble Swing Motor
Maintenance Standard
Disassemble Brake Valve
Assemble Brake Valve
Group 07 Pilot Valve
Remove and Install Left Pilot Valve
Remove and Install Right Pilot Valve
Disassemble Right and Left Pilot Valve
Assemble Right and Left Pilot Valve
Remove and Install Travel Pilot Valve
Disassemble Travel Pilot Valve
Assemble Travel Pilot Valve
Group 08 Pilot Shut-Off Valve
Remove and Install Pilot Shut-Off Valve
Disassemble Pilot Shut-Off Valve
Asemble Pilot Shut-Off Valve
Group 09 Shockless Valve
Remove and Install Shockless Valve
Disassemble and Assemble Shockless Valve
Group 10 Accumulator
Remove and Install Accumulator
Group 11 Solenoid Valve
Remove and Install Solenoid Valve Unit
Disassemble Swing Parking Brake Solenoid Valve
Assemble Swing Parking Brake Solenoid Valve
Disassemble Propotional Solenoid Valve
Assemble Propotional Solenoid Valve
Disassemble Relife Valve
Assemble Relife Valve
Disassemble and Assemble Reducing Valve
Group 12 Shuttle Valve
Remove and Install Travel Shuttle Valve
Disassemble and Assemble Travel Shuttle Valve
Remove and Install Swing/Bucket Shuttle Valve
Disassemble and Assemble Swing/Bucket Shuttle Valve
Group 13 Swing Dampener Valve
Remove and Install Swing Dampener Valve
Disassemble Swing Dampener Valve
Assemble Swing Dampener Valve
Disassemble Valve
Assemble Valve

SECTION 03 UNDERCARRIAGE
Group 01 Swing Bearing
Remove and Install Swing Bearing
Disassemble Swing Bearing
Assemble Swing Bearing
Group 02 Travel Device
Remove and Instal Travel Device
Disassemble Travel Device
Assemble Travel Device
Disassemble Travel Motor
Assemble Travel Motor
Disassemble and Assemble Brake Valve
Maintenance Standards
Group 03 Center Joint
Remove and Install Center Joint
Disassemble Center Joint
Assemble Center Joint
Maintenance Standard
Group 04 Track Adjuster
Remove and Install Track Adjuster
Disassemble Track Adjuster
Assemble Track Adjuster
Group 05 Front Idler
Remove and Install Front Idler
Disassemble Front Idler
Assemble Front Idler
Maintenance Stanard
Group 06 Upper and Lower Roller
Remove and Install Upper Roller
Remove and Install Lower Roller
Disassemble Upper Roller
Assemble Upper Roller
Disassemble Lower Roller
Assemble Lower Roller
Maintenance Standard
Group 07 Track Link
Remove and Install Track
Maintenance Standard

SECTION 04 FRONT ATTACHMENT
Group 01 Front Attachment
Remove and Install Front Attachment
Maintenance Stanards
Group 02 Cylinders
Remove and Install Cylinders
Disassemble Cylinders
Assemble Cylinders
Maintenance Standards

SECTION 06 ENGINE AND ACCESSORY
Group 01 General Information
General Information
Notes on the Format of Engine Section
Main Data & Specificatons
Desing Features & General Outline
Tightening Torque Specifications
Angular Nut and Bolt Tightening Method
Major Part Fixing Nuts and Bolts
Identifications
Group 02 Maintenance
Lubiricating System
Fuel System
Cooling System
Valve Clearance and Adjustment
Injection Timing
Compression Pressure Measurement
Turbocharger Inspection
Engine Repair Kit
Recommended Lubricants
Engine Oil Viscosity Chart
Group 03 Engine Disassembly
External Parts
Major Components
Rocker Arim & Rocker Arm Shaft
Cylinder Head
Piston & Connecting Rod
Group 04 Inspection & Repair
Cylinder Head
Valve Guide
Valve Spring
Tappet
Push Rod
Rocker Arm Shaft and Rocker Arm
Idler Gear & Idler Shaft
Cam Shaft
Cylinder Body & Liner
Piston & Piston Ring
Piston Pin
Connecting Rod
Crank Shaft
Flywheel and Flywheel Housing
Timing Gear Case Cover
Group 05 Engine Assembly
Piston and Connecting Rod Reassembly Steps
Cylinder Head
Rocker Arm and Rocker Arm Shaft
Major Cmponents
External Parts
Engine Tuning Operation
Engine Sectional View
Group 06 Lubricating System
General Description
Oil Pump
Main Oil Filter
Oil Cooler
Group 07 Cooling System
General Description
Water Pump
Thermostat
Group 08 Fuel System
General Description
Fuel Filter
Injection Nozzle
Injection Pump Calibration Data
Group 09 Turbo Charger
General Description
Identification
Roter Shaft Play Inspection
Group 10 Air Compressor
General Description
Dissasembly
Inspection & Repair
Assembly
Group 11 Engine Electricals
Starter Motor
Alternator
Group 12 Troubleshooting
Hard Starting
Unstable Low Idling
Insufficient Power
Excessive Fuel Consumption
Overheating
White Exhauset Smoke
Darkish Exhaust Smoke
Not Rising Oil Pressure
Abnormal Engine Noise
Group 13 Special Tool
Special Tool

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