JCB 2115, 2125, 2135, 2140, 2150, 3155, 3185 Fastrac Service Manual – 9803/8020-17

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JCB 2115, 2125, 2135, 2140, 2150, 3155, 3185 Fastrac Tractor Service Manual – 9803/8020-17
2115, 2125, 2135, 2150 (S/N: 0738000 Onwards) – 3155, 3185 (S/N: 0640000 Onwards) – 2140 (S/N: 0741000 Onwards)

This service manual PDF download for the 2115, 2125, 2135, 2140, 2150, 3155, 3185 JCB Fastrac Tractor has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

JCB Fastrac 2115 (S/N: 0738000 Onwards)
JCB Fastrac 2125 (S/N: 0738000 Onwards)
JCB Fastrac 2135 (S/N: 0738000 Onwards)
JCB Fastrac 2140 (S/N: 0738000 Onwards)
JCB Fastrac 2150 (S/N: 0738000 Onwards)

JCB Fastrac 3155 (S/N: 0640000 Onwards)
JCB Fastrac 3185 (S/N: 0640000 Onwards)

JCB Fastrac 2140 (S/N 0741000 Onwards)

TABLE OF CONTENTS :

Section 1 – General Information
Section 2 – Care & Safety
Section 3 – Routine Maintenance
Section A – Optional Equipment
Section B – Body and Framework
Section C – Electrics
Section D – Controls
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section S – Suspension
Section T – Engine

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Publication No. : 9803/8020 Issue 17
Total Pages : 1028

This JCB Fastrac service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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Contents

Section 1 – General Information
Machine Identification Plate
Typical Vehicle Identification No.
Typical Engine Identification Number
Unit Identification
Torque Settings
Introduction – Zinc Plated Fasteners and Dacromet Fasteners
Zinc Plated Fasteners (golden finish)
Dacromet Fasteners (mottled silver finish)
Dacromet Fasteners (mottled silver finish) – List of Torque Settings
Sealing and Retaining Compounds
Service Tools Numerical List
Service Tools
Body and Framework
Electrics
Hydraulics
Transmission
Brakes
Steering
Suspension
Engine
Moving a Disabled Machine
General
Preparation for Towing
Transporting the Machine

Section 2 – Care & Safety
Safety Notices
General Safety
Operating Safety
Maintenance Safety

Section 3 – Routine Maintenance
Engine Oil (All Machines)
Lubricants and Capacities
2000 Series Machines
N. Am – 2000 Series Machines
3155 Machines
N. Am – 3155 Machines
3185 Machines
N. Am – 3185 Machines
Health and Safety
Service Schedules
Dry Clutch Transmission
Wet Clutch Transmission
Cleaning the Machine and Checking for Damage
Seat Belt
Checking Seat Belt Condition and Security
Bonnet
Opening/Closing (2000 Series Machines)
Opening/Closing (3000 Series Machines)
Greasing
General
Propshafts and PTO Driveshafts
Steering Swivels (2000 Series Machines)
Front Axle steering Swivels (3000 Series Machines)
Hydraulic Lift and 3-Point Linkage (2000 Series Machines)
Stabilisers (Standard Type ) (2000 Series Machines)
Rear PTO Drive Shaft Bearings (2000 Series Machines)
Rear Suspension Cylinder Pivots) (2000 Series Machines)
Rear Suspension Cylinder Pivots (3000 Series Machines)
Hydraulic Lift and 3-Point Linkage (3000 Series Machines)
Rear PTO Drive Shaft Bearing (3000 Series Machines)
Rear Anti-roll Bar Ball Joints (2000 Series Machines)
Steering Box Input Shaft Seal (3000 Series Machines)
Rear Anti-roll Bar Ball Joints (3000 Series Machines)
Automatic Trailer Coupling (if fitted)
Roller Drawbar (if fitted)
Cab
Checking the ROPS Structure
Checking Windscreen Washer Fluid Level
Air Conditioning (2000 Series Machines)
Cleaning the Filter
Adjusting the Compressore Belt
Checking the Sight Glass
Air Conditioning (3000 Series Machines)
Cleaning the Filter
Adjusting the Compressor Belt
Checking the Sight Glass
Electrics
Battery Warning Symbols
First Aid – Electrolyte
Checking the Battery Electrolyte Level
Checking the Beam Alignment
Hydraulics
Checking the Fluid Level
Changing the Filter Element
Changing the Hydraulic Fluid and Cleaning the Suction Strainers
Emptying the Hydraulic Coupling Drain Reservoir (if fitted)
Dry Clutch Hydraulic System
Checking the Fluid Level
PTO, Speed and Range Gearboxes
Checking the Oil Level
Changing the Oil and Cleaning the Strainer (Dry Clutch Transmission)
Changing the Oil and Cleanign the Strainer (Wet Clutch Transmission)
Changing the Transmission Oil Filter
Checking the Front PTO Gearbox Oil Level (if fitted)
Front Axle
Checking the Differential Oil Level
Changing the Differential Oil
Checking the Hub Oil Levels
Changing the Hub Oil
Rear Axle (2WS)
Checking the Oil Level
Changing the Oil
Rear Axle (4WS)
Checking the Differential Oil Level
Changing the Differential Oil
Checking the Hub Oil Levels
Changing the Hub Oil
Front and Rear Axle Swivels (4WS)
Checking 4WS Right Side Trunnion Seals
Tyres and Wheels
General
Tyre Inflation
Checking and Adjusting the Wheel Alignment
Track Width
Checking Wheel Nut Torques
Lock Stops
Fender Adjustment
Brakes
Checking and Renewing Foot Brake Pads
Checking and Renewing the Parking Brake Pads
Checking the Foot Brake Fluid Level (2000 Series Machines)
Draining the Air System Tank (2000 Series Machines)
Checking the Foot Brake Fluid Level (3000 Series Machines)
Draining the Air System Tanks (3000 Series Machines)
Exhaust Brake (if fitted) (3185 Machines only)
Engine
Checking the Oil Level
Changing the Oil and Filters
Draining/Renewing Fuel Pre-Filter (Machines with Optional Fuel Flow Metering)
Draining the Fuel Filters
Changing the Fuel Filter Elements
Cleaning the Fuel Lift Pump
Bleeding the Fuel System – Machines Except
Bleeding the Fuel System – 3185 Machines
Cleaning the Fuel Tank Strainer
Checking the Coolant Level
Draining the Coolant (2000 Series Machines)
Filling the Cooling System (2000 Series Machines)
Coolant Mixtures (2000 Series Machines)
Draining and Refilling the Coolant (3155 Machines)
Draining and Refilling the Coolant (3185 Machines)
Cleaning the Radiator (2000 Series Machines)
Cleaning the Radiator (3000 Series Machines)
Adjusting the Fan Belts (Machines except 3185)
Cleaning the Pre-cleaner (optional)
Fan Belt (3185 Machines)
Changing the Air Filter Elements (2000 Series Machines)
Changing the Elements (3000 Series and Later 2000 Series Machines)

Section A – Optional Equipment
Technical Data
Front Hitch Drop Flow Control Valve (if fitted)
Removal and Replacement
Dismantling and Assembly
Front Lift Ram
Dismantling and Assembly
Front PTO
Transfer Box
Dismantling and Assembly
Fitting the Front PTO Output Shaft
Flow Regulator
Flow Testing and Pressure Testing
Removal and Replacement
Dismantling and Assembly – 55 Litre Flow Regulator Valve
Dismantling and Assembly – 90 Litre Flow Regulator Valve
Cold Starting Aids
Engine Heater (if fitted)
Range Gearbox Heater/Thermostat (if fitted)

Section B – Body and Framework
Technical Data
Cab
Direct Glazing
Removal and Replacmeent
Prepare for Removal – All Machines
Removal – 2000 Series Machines
Removal – 3000 Series Machines
Replacement – All Machines
Air Conditioning/Heater System – 2000 Series Machines
Introduction
System Operation
System Protection Devices
Operator Controls
Safety Precautions
Refrigerant Type
Hoses and Pipes
Leak Testing
Fault Finding
Component Removal and Replacement
Operator Control Switches
Thermostat Switch
Blower Motor
Electrical Circuit – Description
Electrical Circuit Testing – General
Pressure Switch Testing
Electrical Circuit Diagram
Air Condiltioning – 3000 Series Machines
Operation
Control
Safety Procedures
Refrigerant Types
Hoses and Pipes
Leak Testing
Fault Finding
Component Removal and Replacement
Switches
Components Inside Evaporator Unit Casing
Pressure Switches
Testing
Removal and Replacement
Heating System – 3000 Series Machines
Operation
Heater Unit
Removal and Replacement
Dismantling and Assembly
Air Conditioning/Heater System – 3000 Series Machines
Wiring Diagram
Air Conditioning 2000 and 3000 Series Machines
Compressor Clutch
Removal and Replacement

Section C – Electrics
Technical Data
General Data
Fuses
Relay Identification
Front of Cab
Rear of Cab
Test Methods
Use of Multimeters
Measuring DC Voltage
Measuring Resistance
Measuring Continuity
How to Test a Diode or a Diode Wire
Wiring Diagrams
Introduction to Sectional Wiring Diagrams
Main Connectors
Connector Terminals
Splice Identification
Contents
Sectional Diagrams
Component Key
Alphabetical Index
Harness Connectors
Sectional Diagrams
Wire Numbers
Fault Finding (Vehical Electrics)
Starting Circuit
Charging Circuit Test
Tachometer Feed Test
Wiring Harness Repair
Battery
Safety
First Aid Electrolyte
Maintenance
Specific Gravity
Battery Testing
Alternator
General Description
Service Precautions
Removal and Replacement
Dismantling and Assembly
Starter Motor
Removal and Replacement
Dismantling and Assembly
Instrument Cluster
Warnings (Visual only)
Warnings (Audible/Visual)
Instruments
Programming
Error Codes – Transmission
Error Codes – Anti-Skid Braking System (ABS)
JCB Powershift
Wheel Slip
Powershift Clutch Overlap Time (Dry Clutch Transmission)
Powershift and Master Clutch Calibration (Wet Clutch Transmission)
Psion Workabout
Four-Wheel Steer (4WS) (if fitted)
Sensors
Removal and Replacement
Calibration
Electronic Control Unit (ECU)
Bulb Renewal
Fault Findingn (Electronic Management System)
Diagnostic Error Code Tables
Service Tools Applications
JCB Service Master
Data Link Adaptor
ABS Diagnostics Tool
ABS Electronic Control Unit
Removal and Replacement

Section D – Controls
Technical Data
JCB Selectronic
Throttle Controls
Foot Throttle Control Cable
Removal and Replacement
Hand Throttle Control Cable
Removal and Replacement
External Hydraulics Control Valve Linkage
Lever Linkages
Removal and Replacement
Flow Control Linkages
Setting Flow Control
Power Take-off Speed Selector Cable
Removal and Replacement
JCB Selectronic
System Description
Operation
Limp Home Mode
Pneumatic Cylinders
Removal and Replacement
Renewing Microswitches
Setting-Up
Setting Picroswitch Positions
Pressure Regulator
Removal and Replacement

Section E – Hydraulics
Technical Data
External Hydraulics
Other Hydraulic Circuits
Schematic Circuits
2000 Series Machines
3000 Series Machines
Flow Regulator Valves
External Hydraulics/Draft Control
Valve Type 1 – Neutral Circuit
Valve Type 2 – Neutral Circuit
External Hydraulics/Draft Control – Type 1
Three Position Spool (D Type)
Four Position Spool
Pressure Testing
Main Relief Valve (MRV) Type 1
Main Relief Valve (MRV) Type 2
Pumps
Pump Type 1 – Suspension and Front Axle Steering
Removal and Replacement
Dismantling and Assembly
Pump Type 2 – Suspension and Front Axle Steering
Removal and Replacement
Dismantling and Assembly
Pump Type 1 – Transmission, Rear Axle Steering (4WS) (if fitted) and External Hydraulics
Removal and Replacement
Dismantling and Assembly
Pump Type 2 – Transmission, Rear Axle Steering (4WS) (if fitted) and External Hydraulics
Removal and Replacement
Dismantling and Assembly
Control Valve Type 1 – External Hydraulics/Draft Control
Removal and Replacement
Dismantling and Assembly
Spool and Detent Section
Dismantling and Assembly
Flow Control Valve Section
Dismantling and Assembly
Poppet Valve Section
Dismantling and Assembly
Main Relief Valve (MRV)
Dismantling and Assembly
Draft Control Valve
Solenoid Valves – Dismantling and Assembly
Pressure Compensator – Dismantling and Assembly
Internal Check Valve – Dismantling and Assembly
Check Valve, Body Seals and Plugs – Dismantling and Assembly
Control Valve Type 2 – External Hydraulics/Drift Control
Removal and Replacement
Dismantling and Assembly
Spool and Detent Section
Dismantling and Assembly
Flow Control Valve Section
Dismantling and Assembly
Input Section
Main Relief Valve – Dismantling and Assembly
Diverter Valve – Dismantling and Assembly
Draft Control Valve
Solenoid Valve – Dismantling and Assembly
Pressure Compensator – Dismantling and Assembly
Internal Check Valve – Dismantling and Assembly
Check Valve, Body Seals and Plugs – Dismantling and Assembly
Rear Lift Ram
Removal and Replacement
Dismantling and Assembly
Electronic Draft Control
Introduction
System Activation Procedure
Operation
System Description
Hydraulic Circuit Operation
Fault Finding
Fault Diagnosis
Error Codes (ECU Type D+)
Error Codes (ECU Type B)
Control Valve – Removal and Replacement
Draft Pin – Removal and Replacement
Position Sensor (Linear Type) – Removal and Replacement
Position Sensor (Rotary Type ) – Removal and Replacement

Section F – Transmission
Technical Data
General Description – Dry Clutch Transmission
General Description – Wet Clutch Transmission
Fault Finding
Complete Transmission
Wet Master Clutch
Power Take Off Clutches
4/2 Wheel Drive
Differential Lock
Transmission Hydraulic Circuit
Gearbox Hydraulic Circuit – Dry Clutch Transmission
Gearbox Hydraulic Cirtuit – Wet Clutch Transmission
Powershift
Differential Lock Hydraulic Circuit
Pressure Testing
Powershift Clutches
Transmission Brake (Wet Clutch Machines)
Wet Master Clutch (if applicable)
Testing Transmission Accumulator
Valves
Control Valve – Dry Clutch Transmission
Removal and Replacement
Dismantling and Assembly
Testing- Pressure Maintenance Valve
Testing – Lubrication Pressure
Control Valve – Wet Clutch Transmission
Removal and Replacement
Dismantling and Assembly
Testing – Pressure Maintenance Valve
Testing – Lubrication Valve
Differential Lock Control Valve
Dismantling and Assembly
Solenoid
Pressure Testing
Power Shift Control Valves
Control Valve – Wet Clutch Transmission Brake Solenoid Valve
Control Valve – Wet Clutch Lubrication
Solenoid Valve
Wet Clutch Control Valve
Main Drive Clutch – Dry Clutch Transmission
Removal, Inspection and Replacement
Main Drive Clutch Master Cylinder – Dry Clutch Transmission
Removal and Replacement
Clutch Pedal Adjustment
Dismantling and Assembly
Main Drive Clutch Booster – Dry Clutch Transmission
General Description
Booster Operation
Removal and Replacement
Dismantling and Assembly
Clutch Booster
Clutch Slave Cylinder
Shim Calculation
Main Dry Clutch Check Valve (if fitted)
Removal and Replacement
Clutch Pedal – Wet Clutch Transmission
Clutch Down Switch
Potentiometer (Position Sensor)
Gearbox Assembly
Removal and Replacement – Dry Clutch Transmission
Removal and Replacement – Wet Clutch Transmission
Dismantling and Assembly
Wet Master Clutch
Removal and Replacement
Housing Removal and Replacement
Dismantling and Assembly
PTO Clutches
Removal and Replacement
Front PTO Clutch – All Models
Dismantling and Assembly
Rear PTO Clutch – 3000 Series
Dismantling and Assembly
Rear PTO Clutch – 2000 Series
Dismantling and Assembly
PTO/Splitter Gearbox
PTO Clutches
Removal and Replacement
Six-Speed Gearbox/Rear Housing
Removal
Splitter Clutches – Dry Clutch Transmission
Removal and Replacement
Dismantlling and Assembly
Splitter Clutches – Wet Clutch Transmission
Removal and Replacement
Dismantling and Assembly
Splitter Clutches
Dismantling and Assembly
Output Section – Dry Clutch Transmission
Dismantling and Assembly
Output Section – Wet Master Clutch
Dismantling and Assembly
Input Section – Dry Clutch Transmission
Dismantling and Assembly
Idler Gear – Wet Clutch Transmission
Removing, Dismantling and Assembly
Housing – Wet Clutch Transmission
Replacing
PTO Gearbox
Speed Selector Shaft Assembly
Removal and Replacement
Dismantling and Assembly
Speed Gearbox
Remote Control
Dismantling and Assembly
Rear Oil Seals
Removal and Replacement
Front Oil Seal and Housing
Removal and Replacement
Input Shaft, Mainshaft and Layshaft
Removal and Replacement
Layshaft Bearing Preload
Mainshaft
End Float Check
Dismantling and Assembly
Layshaft
Dismantling and Assembly
Selector Shaft and Forks
Dismantling and Assembly
Range Box
Removal and Replacement
Dismantling and Assembly
Front Casing
Removing and Replacing
Replacing Brake Caliper Wear Bushes
Turret Assembly
Dismantling and Assembly
Clutch and Gear Assemblies
Removing and Replacing
Heavy Duty 4-Wheel Drive clutch
Dismantling and Assembly
PTFE Piston Ring Seals
Fitting Procedure
Presssure Testing – 4-Wheel Drive Clutch
Input Shaft
Dismantling and Assembly
Output Shaft
Dismantling and Assembly
Synchromesh Assembly
Inspection Prior to Assembly
Assembling the Synchro Hub and Sleeve
Needle Roller Bearings
Checking for Damage
Propshafts
Removal and Replacement
Dismantling and Assembly
Front Axle
Removal and Replacement
Drive Head
Removal and Replacement
Dismantling
Assembly
Maxtrac Differential (SD55 Axle – Optional)
Dismantling and Assembly
NoSPIN Differential (SD55 Axle – Standard)
Description
Dismantling and Assembly
Testing
Soft Engage Differential Lock (SD70 Axle)
Front and Rear Axles
Differential Oil Seal
Removal and Replacement
Pinion Depth
Large Pinion Bearing
Small Pinion Bearing
Solid Spacer Installation
Front Axle and Rear (4WS) Axle
Hub and Driveshaft
Dismantling
Assembly
Rear Axle
Removal and Replacement
Fastrac 2115, 2125 and 2135 Machines
Fastrac 2150, 3155 and 3185 Machines
Hub and Driveshaft (PD70 Axle) (2000 Series and 3155 Machines)
Dismantling
Assembly
Soft Engage Differential Lock – drive Head (PD70/SD70/PD90 Axles)
Removal and Replacement
Dismantling
Assembly
Hub and Driveshaft (PD90 Axle)
Dismantling and Assembly
Drive Head
Crown Wheel and Pinion Adjustment
Rear PTO Drive Shaft
Dismantling and Assembly
Rear PTO Output Shaft
General
Fitting

Section G – Brakes
Technical Data
Safety
Descriptions
Brake System – General
Brake System (Dry) non ABS
Brake System (Dry) ABS
Brake System (Wet)
Tractor ABS System (if fitted)
Fault Finding
Introduction
Safety Precautions
Low Pressure Warning Lights On
Service Brakes Poor
Poor Front Brakes, Good Rear Brakes (Non-ABS Machines)
Poor Front Brakes, Good Rear Brakes (ABS Machines)
Poor Rear Brakes, Good Front Brakes (Non-ABS Machines)
Poor Rear Brakes, Good Front Brakes (ABS Machines)
Trailer Brakes Poor
Park Brake Not Holding
Park Brake Not Releasing
Footbrake Calipers
Caliper Configuration
Removal and Replacement
Brake System Bleeding
Dismantling and Assembly
Circuit Protection Valve
Removal and Replacement
Foot Brake Air Valve
Removal and Replacement
Dismantling and Assembly
Threshold Valve
Removal and Replacement
Dismantling and Assembly
Trailer Brake Air Valve
Removal and Replacement
Dismantling and Assembly
Bench Testing
Non-Return Air Valve
Dismantling and Assembly
Trailer Brake Air Line Filter
Dismantling and Assembly
Trailer Brake Hydraulic Valve
Testing
Removal and Replacement
Dismantling and Assembly
Trailer Brake Inverse Relay Valve
Removal and Replacement
Dismantling and Assembly
Trailer Brake Couplings (Palm Couplings)
Dismantling and Assembly
Parking Brake
Caliper
Removal and Replacement
Dismantling and Assembly
Actuator Cylinder
Parking Brake Air Control Valve
Removal and Replacement
Air Dryer/Unloader Valve
Removal and Replacement
Dismantling and Assembly
2000 Series to S/N 738755, 3000 Series to S/N 640787)
2000 Series from S/N 738756, 3000 Series from S/N 640788
Air/Hydraulic Actuator
Removal and Replacement
Testing (in Situ)
Dismantling and Assembly
Bench Testing
Failure Conscious Pressure Reducing Valve (Non-ABS Machines only)
Removal and Replacement
ABS Sensosrs (ABS Machines only)
Removal and Replacement
Pressure Modulating Valves (ABS Machines only)
Removal and Replacement)

Section H – Steering
Technical Data
2WS (Front Axle) Circuit (2000 and 3000 Series)
4WS (Rear Axle) Circuit (2115, 2125, 2135 Machines only)
Steering System Description (2000 Series Machines)
General
4WS Machines (2115, 2125 and 2135 Machines)
System Features
Steer Mode Selection
JCB Headland Management System (HMS)
Front Axle Steering
Operation 1 – Neutral
Operation 2 – Left Turn
Operation 3 – Right Turn
Operation 4 – Left Turn, Unassisted
Operation 5 – Pressure Relief Valve
Fault Finding (Front Axle) – All Machines (Fastrac 2000 Series)
Introduction
Heavy Steering
Steering Wander or Free Play
Fault Finding (Rear Axle, 4WS) Fastrac 2115, 2125 and 2135 Machines only
Introduction
Diagnosis
Diagnostic LED’s
Pressure Testing (2000 Series Machines)
Steering System Operating Pressure Testing
Front Axle Steering Rams (2000 Series Machines)
Removal and Replacement
Dismantling and Assembly
Hydraulic Steering Unit (2000 Series Machines)
Removal and Replacement
Dismantling and Assembly
Steering Column (2000 Series Machines)
Dismantling/Removal
Assembly/Replacement
Rear Axle (4WS) Steering Valve – 2115, 2125 and 2135 Machines
Removal and Replacement
Setting the Relief Valve
Dismantling and Assembly
Rear Axle (4WS) Power Track Rod – 2115, 2125 and 2135 Machines)
Removal and Replacement
Ball Joints – Removal and Replacement
Dismantling and Assembly
Steering System Description (3000 Series Machines)
Fault Finding (3000 Series Machines)
Introduction
Heavy Steering
Steering Wander or Free Play
Pressure Testing (3000 Series Machines)
Steering Pump Pressure Testing
Steering Box (3000 Series Machineks)
Limit Valve Setting
Removal and Replacement
Dismantling and Assembly
Fitting the Input Shaft Nut and Star Nut
Steering Shaft (3000 Series Machines)
Checking

Section S – Suspension
Technical Data
Front Suspension
Description
Shock Absorber (D)
Control Arm (A) (2000 Series)
Removal and Replacement
Control Arm (B) (300 Series)
Removal and Replacement
Panhard Rod (B)
Removal and Replacement
Anti-roll Bar (E)
Removal and Replacement
Coil Spring (View Y) (2115, 2125 and 2135 Machines)
Removal and Replacement
Coil Spring and Microcellular Sprign (View Z) (2150 and 3000 Series Machines)
Removal and Replacement
Rear Suspension
Description
Pressure Testing
Ride Height
Discharging Hydraulic Pressure
Pressure Maintenance Valve
Dismantling and Assembly
Spring Box (H)
Removal and Replacement
Accumulator , Height Corrector Valve, Gas Spring, Suspension Cylinder
Removal and Replacement
Gas Spring and Accumulator
Testing
Suspension Cylinder
Dismantling and Assembly
Anti-roll Bar
Removal and Replacement
Control Arm
Removal and Replacement
‘V’ Link (2115, 2125 and 2135 Machines)
Removal and Replacement
‘V’ Link (2150 and 3000 Series Machines)
Removal and Replacement
Ball Joint – Dismantling and Assembly

Section T – Engine
Technical Data (2000 Series Machines)
General
Fuel System
Technical Data (3000 Series Machines)
General
Fuel System
Engine Unit
Removal and Replacement
Fly Damper – Wet Clutch Transmission
Removal and Replacement
Engine Heater (if fitted)
Removal and Replacement

 

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JCB 2115, 2125, 2135, 2140, 2150, 3155, 3185 Fastrac Service Manual – 9803/8020-17.pdf

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