JLG 1532E2, 1932E2, 2032E2, 2632E2, 2646E2 & 3246E2 Lift Service and Maintenance Manual (ANSI)

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This service manual PDF download for the 1532E2, 1932E2, 2032E2, 2632E2, 2646E2 & 3246E2 JLG Telescopic Boom Lift / Electric Self Propelled Scissor Lifts has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

JLG Sizzor 1532E2
JLG Sizzor 1932E2
JLG Sizzor 2032E2
JLG Sizzor 2632E2
JLG Sizzor 2646E2
JLG Sizzor 3246E2

TABLE OF CONTENTS :

Section 1. Specifications
1.1 Capacities
1.2 Component Data
1.3 Performance Data
1.4 Torque Requirements
1.5 Lubrication
1.6 Serial Number Locations
1.7 Limit Switches
1.8 Cylinder Specifications
1.9 Pressure Settings
1.10 Major Component Weights
1.11 Critical Stability Weights

Section 2. Procedures
2.1 General
2.2 Servicing and Maintenance Guidelines
2.3 Lubrication Information
2.4 Cylinders – Theory of Operation
2.5 Valves – Theory of Operation
2.6 Component Functional Description
2.7 Wear Pads
2.8 Cylinder Checking Procedures
2.9 Lift Cylinder Removal and Installation
2.10 Lift Cylinder Repair
2.11 Brake Cylinder Repair
2.12 Steer Cylinder Repair
2.13 Drive Motor (Sauer Danfoss)
2.14 Drive Motor (Rexroth)
2.15 Drive Motor (Parker)
2.16 Tilt Switch Adjustment
2.17 Voltmeter Adjustment
2.18 Pressure Setting procedures
2.19 Limit Switch Adjustment
2.20 Door Adjustment
2.21 JLG SMART System™ Analyzer Kit Instructions
2.22 Machine Personality Settings
2.23 Machine Model Default Settings
2.24 Machine Configuration Information
2.25 Jlg Smart System™ Help Messages and Flash Codes
2.26 Analyzer Menu Structure
2.27 Preventive Maintenance and Inspection Schedule

Section 3. Troubleshooting
3.1 General
3.2 Troubleshooting Information
3.3 Hydraulic Circuit Checks

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part Number : 3120737
Total Pages : 86

This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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Section A. INTRODUCTION – MAINTENANCE SAFETY PRECAUTIONS
A.A General
A.B Hydraulic System Safety
A.C Maintenance

Section 1. Specifications
1.1 Capacities
Hydraulic Oil Tank
Hydraulic System (Including Tank)
1.2 Component Data
Hydraulic Pump/Electric Motor Assembly (All Models)
Battery Charger
Batteries (4)
Steer/Drive System
Hydraulic Filter – Inline
Platform Size
1.3 Performance Data
Travel Speed
Gradeability
Inside Turning Radius
Lift (No Load in Platform)
Platform Capacity
Manual Platform Extension Capacity
Machine Weight
Wheelbase
Platform Height (Elevated)
Platform Height (Stowed)
Machine Height – Standard Handrails (Stowed)
Machine Length
Machine Width
Ground Clearance with Platform Lowered
Maximum Tire Load
Maximum Bearing Pressure
1.4 Torque Requirements
1.5 Lubrication
Hydraulic Oil
Lubrication Specifications
1.6 Serial Number Locations
1.7 Limit Switches
Tilt Alarm
High Drive Cut-Out
Overload Protection (Japanese and French Specification Only)
1.8 Cylinder Specifications
1.9 Pressure Settings
Pressure Settings for Non Proportional Control Machines
Pressure Settings for Proportional Control Machines
1.10 Major Component Weights
1.11 Critical Stability Weights

Section 2. Procedures
2.1 General
2.2 Servicing and Maintenance Guidelines
General
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure Washing
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Batteries
Lubrication and Servicing
2.3 Lubrication Information
Hydraulic System
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications
2.4 Cylinders – Theory of Operation
2.5 Valves – Theory of Operation
Solenoid Control Valves (Bang-Bang)
Relief Valves
Crossover Relief Valves
2.6 Component Functional Description
Hydraulic Pump
2.7 Wear Pads
Sliding Pads
2.8 Cylinder Checking Procedures
Cylinder w/o Holding Valves – Brake Cylinder and Steer Cylinder
Cylinders w/Single Holding Valves – Lift Cylinder
2.9 Lift Cylinder Removal and Installation
Lift Cylinder Removal
Lift Cylinder Installation
2.10 Lift Cylinder Repair
Disassembly
Cleaning and Inspection
Assembly
2.11 Brake Cylinder Repair
Disassembly
Cleaning and Inspection
Assembly
2.12 Steer Cylinder Repair
Disassembly
Cleaning and Inspection
Assembly
2.13 Drive Motor (Sauer Danfoss)
Dismantling
Assembly
2.14 Drive Motor (Rexroth)
Disassembly
Assembly
2.15 Drive Motor (Parker)
Disassembly and inspection
Assembly
One Piece Stator Construction
2.16 Tilt Switch Adjustment
Manual Adjustment
2.17 Voltmeter Adjustment
2.18 Pressure Setting procedures
Lift Relief for Non Proportional Control Machines
Steer Adjustment for Non Proportional Control Machines
Main Relief Pressure Switch for Non Proportional Control Machines
Lift Relief Adjustments for Proportional Control Machines
Steer Adjustment for Proportional Control Machines
Main Relief and High Drive Pressure Switch for Proportional Control Machines
2.19 Limit Switch Adjustment
Elevation Switch
2.20 Door Adjustment
2.21 JLG SMART System™ Analyzer Kit Instructions
INTRODUCTION
To Connect the Hand Held Analyzer:
Using the Analyzer:
Changing the Access Level of the Hand Held Analyzer:
Adjusting Configuration Using the Hand Held Analyzer on All 1600286 Controllers:
2.22 Machine Personality Settings
2.23 Machine Model Default Settings
2.24 Machine Configuration Information
2.25 Jlg Smart System™ Help Messages and Flash Codes
2.26 Analyzer Menu Structure
2.27 Preventive Maintenance and Inspection Schedule

Section 3. Troubleshooting
3.1 General
3.2 Troubleshooting Information
3.3 Hydraulic Circuit Checks

 

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JLG 1532E2, 1932E2, 2032E2, 2632E2, 2646E2 & 3246E2 Lift Service and Maintenance Manual (ANSI).pdf

Source : Sitelux.com

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