JLG 4017 Telehandler Service Manual (CE)

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This service manual PDF download for the JLG 4017 Boom Lift / Telescopic Handler has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


Section 1 Safety Practices
1.1 Introduction
1.2 Disclaimer
1.3 Operator & Safety Manual
1.4 Accident Prevention Tags
1.5 Safety Information
1.6 Safety Instructions
1.7 Emergency Exit Rear Window
1.8 Safety Decals

Section 2 General Information and Specifications
2.1 Replacement Parts and Warranty Information
2.2 Torques
2.3 Specifications
2.4 Fluids, Lubricants and Capacities
2.5 Service and Maintenance Schedules
2.6 Lubrication Schedules

Section 3 Boom
3.1 Boom System Component Terminology
3.2 Boom System
3.3 Boom Assembly Maintenance
3.4 Boom Extend and Retract Chains
3.5 Boom Section Separation Adjustment
3.6 Hose Carrier Assembly
3.7 Boom Wear Pads
3.8 Quick Switch Assembly
3.9 Troubleshooting

Section 4 Cab and Covers
4.1 Operator’s Cab and Covers Component Terminology
4.2 Operator’s Cab
4.3 Cab Components
4.4 Cab Removal
4.5 Cab Installation

Section 5 Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology
5.2 General Information
5.3 Axle Assemblies
5.4 Drive Shafts
5.5 Wheels and Tires
5.6 Brakes
5.7 Towing a Disabled machine

Section 6 Transmission:
6.1 Transmission Assembly Component Terminology
6.2 Transmission Description
6.3 Transmission Serial Number
6.4 Transmission Specifications
6.5 Transmission Maintenance
6.6 Transmission Replacement
6.7 Troubleshooting

Section 7 Engine: Perkins 1004-40T
7.1 Introduction
7.2 Engine Serial Number
7.3 Specifications and Maintenance Information
7.4 Engine Cooling System
7.5 Engine Electrical System
7.6 Fuel System
7.7 Engine Exhaust System
7.8 Air Cleaner Assembly
7.9 Engine Replacement
7.10 Engine Drive Plate
7.11 Troubleshooting

Section 8 Hydraulic System
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Hydraulic Pressure Diagnosis
8.4 Hydraulic Circuits
8.5 Hydraulic Reservoir
8.6 Engine Implement Pump
8.7 Control Valves
8.8 Hydraulic Cylinders

Section 9 Electrical System
9.1 Electrical Component Terminology
9.2 Service Warnings
9.3 Specifications
9.4 Fuses and Relays
9.5 Electrical System Schematics
9.6 Circuit Breakdowns
9.7 Engine Start Circuit
9.8 Charging Circuit
9.9 Window Wiper/Washer Windshield Wiper Motor
9.10 Cab Heater and Fan
9.11 Solenoids and Senders
9.12 Display Monitor and Gauges
9.13 Joystick
9.14 Dash Switches
9.15 Transmission Control Lever / Accessory Control Lever


File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part Number : 3121858
Total Pages : 152

This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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JLG 4017 Telehandler Service Manual (CE).pdf

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