JLG 500RTS Scissor Lift Service & Maintenance Manual (ANSI)

Download Ebook

This service manual PDF download for the JLG 500RTS Scissor Lift has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


Section 1. specifications
1.1 Capacities
1.2 Component Data
1.3 Performance Data
1.4 Lubrication
1.5 Lubrication Specifications
1.6 Pressure Settings
1.7 Limit Switches
1.8 Cylinder Specifications
1.9 Serial Number Locations
1.10 Major Component Weights
1.11 Critical Stability Weights

Section 2. Procedures
2.1 General
2.2 Servicing and Maintenance Guidelines
2.3 Lubrication Information
2.4 Cylinders – Theory of Operation
2.5 Valves – Theory of Operation
2.6 Component Functional Description
2.7 Sliding Wear Pads
2.8 Pump Coupling Lubrication
2.9 Cylinder Checking Procedures
2.10 Cylinder Removal and Installation
2.11 Cylinder Repair
2.12 Tilt Alarm Switch
2.13 Pressure Setting Procedures
2.14 Drive Pump Start-up Procedure
2.15 Throttle Checks and Adjustments – Ford Engine
2.16 Throttle Checks and Adjustments – Deutz F3L1011
2.17 Hydraulic Component Start-Up Procedures and Recommendations
2.18 Oscillating Axle Lockout Cylinder Bleeding Procedure – (If Equipped)
2.19 Lockout Cylinder Check
2.20 Piston Drive Motor – 2WD & 4WD
2.21 Drive Torque Hub – 2WD/4WD Rear
2.22 Drive Torque Hub/Brake – 4WD Front
2.23 Drive Brake – 2WD/4WD Rear
2.24 Spark Arrestor Muffler
2.25 Dual Fuel/LPG System
2.26 Freewheeling Feature
2.27 Limit Switch Adjustment Procedure
2.28 Preventive Maintenance and Inspection Schedule

Section 3. Troubleshooting
3.1 General
3.2 Troubleshooting Information
3.3 Hydraulic Circuit Checks


File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part Number : 3121103
Total Pages : 80

This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

Looking for some other service, repair , workshop , operation & maintenance or parts manual?, please check :


Download Ebook

JLG 500RTS Scissor Lift Service & Maintenance Manual (ANSI).pdf

Leave a Reply

Your email address will not be published. Required fields are marked *