JLG DVL & DVSP Series Personnel Lift Service & Maintenance Manual (Global) – 3121136

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This service manual PDF download for the JLG DVL & DVSP Series Personnel Lift has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

JLG Lift DVL Series
JLG Lift DVSP Series

TABLE OF CONTENTS :

Section 1. MACHINE specifications
1.1 Capacities
1.2 Component Data
1.3 Performance Data
1.4 Torque Requirements
1.5 Lubrication
1.6 Hydraulic Pressure settings and Adjustment
1.7 Cylinder Specifications
1.8 Serial Number Locations

Section 2. GENERAL
2.1 MACHINE PREPARATION, INSPECTION, AND MAINTENANCE
2.2 Preventive Maintenance and Inspection Schedule
2.3 Servicing and Maintenance Guidelines
2.4 Lubrication Information
2.5 Positioning Lift for Access to Components Located Under The Base Frame

SECTION 3. BASE COMPONENTS
3.1 Base Assembly Components
3.2 Base Frame Covers
3.3 Drive And Caster Wheels
3.4 Drive Motor component – servicing
3.5 Drive Motor Assembly – Servicing
3.6 Pot Hole Protection System
3.7 Battery/Battery Charger – Service Procedures

SECTION 4. CONTROL COMPONENTS
4.1 CONTROL Components Overview
4.2 Controls Cover Installation
4.3 Control Components – Installation
4.4 Ground Control Module – Service Procedure
4.5 Ground Control Module – Programming
4.6 Platform Control Console – Service Procedures (machines s/n – 0130007616 to present)
4.7 Platform Control Console – Service Procedures (machines prior to s/n – 0130007616)
4.8 Pump-Motor Assembly – Service Procedure
4.9 obstruction sensor system – service procedure (dvsp – option)

SECTION 5. MAST COMPONENTS
5.1 Mast Components Overview
5.2 MAST CHAINS AND SEQUENCING CABLES ADJUSTMENT
5.3 sequence cable replacement kit
5.4 Hydraulic Lift Cylinder – Removal, Inspection and rebuild
5.5 Mast Assembly Installation
5.6 MAST ASSEMBLY AND DISASSEMBLY PROCEDURES
5.7 DVSP – Stockpicker Platform – Installation
5.8 DVSP – Stockpicker Platform – Mid-Gate Interlock Installation
5.9 mast beacon – Installation

Section 6. troubleshooting
6.1 General
6.2 Troubleshooting Information
6.3 Hydraulic Circuit Checks
6.4 ELECTRICAL CIRCUIT CHECKS
6.5 TROUBLESHOOTING TABLES Index
6.6 SPECIFICATIONS FOR VARIOUS COMPONENTS
6.7 SPECIAL PIN EXTRACTOR TOOLS FOR ELECTRICAL CONNECTORS
6.8 FAULT CODE TROUBLESHOOTING TABLES
6.9 MAIN POWER CIRCUIT TROUBLESHOOTING
6.10 MAST TROUBLESHOOTING
6.11 HYDRAULIC LEAK TROUBLESHOOTING
6.12 BASE FRAME COMPONENTS TROUBLESHOOTING
6.13 DRIVE SYSTEM TROUBLESHOOTING

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part Number : 3121136
Total Pages : 164

This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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JLG DVL & DVSP Series Personnel Lift Service & Maintenance Manual (Global) – 3121136.pdf

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