JLG G6-42A, G9-43A & G10-43A Telehandlers Service Manual (ANSI) – 31200792

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This service manual PDF download for the JLG G6-42A, G9-43A & G10-43A Telescopic Handlers has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


JLG G6-42A
S/N 0160048658 & After

JLG G9-43A & JLG G10-43A
S/N 0160048671 & After
excluding 0160048773


Section 1 Safety Practices
1.1 Introduction
1.2 Disclaimer
1.3 Operation & Safety Manual
1.4 Do Not Operate Tags
1.5 Safety Information
1.6 Safety Instructions
1.7 Safety Decals

Section 2 General Information and Specifications
2.1 Replacement Parts and Warranty Information
2.2 Thread Locking Compound
2.3 Torque Charts
2.4 Specifications
2.5 Fluid and Lubricant Capacities
2.6 Service and Maintenance Schedule
2.7 Lubrication Schedule

Section 3 Boom
3.1 Boom System Component Terminology
3.2 Boom System—Three Section
3.3 Boom Assembly Maintenance
3.4 Complete Boom Removal/ Installation
3.5 Boom Section Removal/Installation
3.6 Extend/Retract Chain Removal/Installation
3.7 Push Beam—Extend/Retract Cylinder Removal/ Installation
3.8 Boom Adjustments
3.9 Quick Switch Assembly
3.10 Boom Wear Pads
3.11 Boom Extend and Retract Chains
3.12 Forks
3.13 Emergency Boom Lowering Procedure
3.14 Troubleshooting
3.15 Push Beam Temporary Brackets

Section 4 Cab and Covers
4.1 Operator Cab and Covers Component Terminology
4.2 Operator Cab
4.3 Cab Components
4.4 Cab Removal
4.5 Cab Installation

Section 5 Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology
5.2 Axle Serial Number
5.3 Axle Specifications And Maintenance Information
5.4 Axle Replacement
5.5 Drive Shafts
5.6 Wheels and Tires
5.7 Brakes
5.8 Towing a Disabled Machine

Section 6 Transmission
6.1 Transmission Assembly Component Terminology
6.2 Transmission Serial Number
6.3 Transmission Specifications And Maintenance Information
6.4 Transmission Replacement
6.5 Transmission Cooler Thermal By-Pass Valve
6.6 Torque Convertor Diaphragm
6.7 Troubleshooting

Section 7 Engine
7.1 Introduction—Cummins
7.2 Engine Cooling System
7.3 Engine Electrical System
7.4 Fuel System
7.5 Engine Exhaust System
7.6 Air Cleaner Assembly
7.7 Engine Replacement

Section 8 Hydraulic System
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Hydraulic Pressure Diagnosis
8.4 Hydraulic Circuits
8.5 Hydraulic Reservoir
8.6 Implement Pump
8.7 Control Valves
8.8 Hydraulic Cylinders

Section 9 Electrical System
9.1 Electrical Component Terminology
9.2 Specifications
9.3 Safety Information
9.4 Fuses and Relays
9.5 Electrical System Schematics
9.6 Engine Start Circuit
9.7 Charging Circuit
9.8 Window Wiper/Washer Windshield Wiper Motor
9.9 Cab Heater and Fan
9.10 Solenoids, Sensors and Senders
9.11 Display Gauge and Dash Switches
9.12 Hand Held Analyzer – G9-43A and G10-43A
9.13 SAE Diagnostic Trouble and Fault Codes


File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part Number : 31200792
Total Pages : 206

This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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JLG G6-42A, G9-43A & G10-43A Telehandlers Service Manual (ANSI) – 31200792.pdf

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