JLG Liftlux 210-25 / 245-25 Scissor Lifts Service & Maintenance Manual (CE)

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This service manual PDF download for the JLG Liftlux 210-25 / 245-25 Scissor Lifts has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


JLG Liftlux 210-25
JLG Liftlux 245-25

S/N 20465 to Present
including S/N’s: 16563, 18190, 19542, 19543, 19933, 20020, 20242 & 20317


Section A. Introduction – Maintenance Safety Precautions
A. General
B. Hydraulic System Safety
C. Maintenance

Section 1. Specifications
1.1 Operating Specifications
1.2 Dimensional Specifications
1.3 Capacities
1.4 Engine
1.5 Tires
1.6 Limit Switches
1.7 Pressure Setting
1.8 Major Component Weights
1.10 Critical Stability Weights
1.11 Lubrication
1.12 Torque Charts

Section 2. General
2.1 Machine Preparation, Inspection, and Maintenance
2.2 Service and Guidelines
2.3 Lubrication and Information
2.4 Operator Maintenance
2.5 Cylinder Drift Test
2.6 Preventive Maintenance and Inspection Schedule

Section 3. Chassis Platform & Scissor Arms
3.1 Operating Characteristics
3.2 Wheel Assembly
3.3 Drive Motor
3.4 Steering Assembly
3.5 Rear Axle
3.6 Outrigger Cylinder Removal
3.7 Engine Compartment
3.8 Fuel Tank
3.9 Ground Control Panel
3.10 Battery Removal
3.11 Platform
3.12 Ladder Installation
3.13 Beacon Installation (Option)
3.14 Scissor Arms

Section 4. Hydraulics
4.1 Cylinders – Theory of Operation
4.2 Valves – Theory of Operation
4.3 Cylinder Checking Procedure
4.4 Cylinder Repair
4.5 Valves

Section 5. JLG Control System
5.1 Main Terminal Box Circuit Boards
5.2 Control Card Complex 2
5.3 NIVOLUX – Automatic Self-Leveling System
5.4 PNP5 Circuit Board
5.5 Trigger Control Circuit Card
5.6 Limit Switch & Sensor Operation
5.7 Engine Control System (Circuit Board Code MC 716)
5.8 Load Sensing System (LSS)

Section 6. General Electrical Information & Schematics
6.1 General
6.2 Multimeter Basics
6.3 Applying Silicone Dielectric Compound To Amp Connectors
6.4 Working With Deutsch Connectors



File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part Number : 3121331
Total Pages : 172

This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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JLG Liftlux 210-25 / 245-25 Scissor Lifts Service & Maintenance Manual (CE).pdf

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