Massey Ferguson 3600 Series Tractors Service Workshop Manual

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This workshop service repair manual PDF download for the 3615/3625/3635/3645 Massey Ferguson Tractors has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

MF 3615
MF 3625
MF 3635
MF 3645

TABLE OF CONTENTS :

Section 1 – Introduction and Safety in the Workshop
Section 2 – 3600 Tractor
Section 3 – Differential Assembly
Section 4A – Transmission 506 HTR
Section 5A – 2WD Axle
Section 5B – Front Axle

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : –
Total Pages : 763

This Massey Ferguson Tractors OEM service manual/ repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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3600 Series
3600 Series
Section 1
INTRODUCTION
Indexing
Definition of Terms
Special Tools
Repairs and Replacements
Repair of the Tractor
Amendments
Safety Alert Symbol and Terms
SAFETY IN THE WORKSHOP
SAFETY – A WORD to the MECHANIC
SAFETY – DANGER, WARNING and CAUTION
SAFETY DECALS
GENERAL
PERSONAL CONSIDERATIONS
Clothing
Eye Protection
Breathing Protection
Hearing Protection
Hand Protection
Foot Protection
Special Clothing
EQUIPMENT CONSIDERATIONS
Machine Guards
Lifting Appliances
Jacking
Compressed Air
Hand Tools
Electricity
GENERAL CONSIDERATIONS
Solvents
Housekeeping
Fire
First Aid
OPERATIONAL CONSIDERATIONS
SERVICING TECHNIQUES
Service Safety
Service Techniques
Hoses and Tubes
Bearings
Shims
Gaskets
Lip Type Seals
Use of Bolts in Blind Holes
Locking Devices
Cables and Wires
Section 2 – MF3600-MT300B
Manual use
Maintenance
Repair
Information property
Agreements and definitions
Agreements
Definitions
Typographic agreements
Measurements
Symbology
General description
General
Hoses and Tubes
O-Ring Flat Face Seal Fittings
Shimming
Rotating Shaft Seals
O-Rings
Bearings
Spring Pins
Hardware Torque Values
Notes for Spare Parts
Notes for Equipment
Notices
How to Move the Machine with the Battery Removed
Product identification
CAB
PLATFORM TRACTORS
PLATFORM TRACTORS
General description
TARE WEIGHTS kg (lb)*
MAX PERMISSIBLE WEIGHTS kg (lb)
TARE WEIGHTS kg (lb)*
MAX PERMISSIBLE WEIGHTS kg (lb)
DIMENSIONS WITH PLATFORM
DIMENSIONS WITH CAB
Steering angle
Steering radius
Travel speed
Tyre
Tyre pressure
Battery
DESCRIPTION AND OPERATION
BATTERY REPLACEMENT
MAINTENANCE
SERVICING
DRY CHARGED
CHARGING THE BATTERY
NORMAL (TOP-UP) CHARGING
RECHARGING DEEPLY DISCHARGED
TESTS
SPECIFIC GRAVITY
PERFORMANCE TEST
TEST CHARGING
COMMON CAUSES OF BATTERY FAILURES
Emergency starting through another battery
Battery connection using suitable cables
Alternator
GENERAL MAINTENANCE TABLE
Air filter
Disassembly
Assembly
Air filter line
Disassembly
Assembly
Battery
Disassembly
Assembly
Alternator
Disassembly
Assembly
Radiator
Disassembly
Assembly
Fan
Disassembly
Assembly
Exhaust pipe
Disassembly
Assembly
Fan belt
Disassembly
Assembly
Air filter assy replacement
Disassembly
Assembly
Bonnet
Disassembly
Assembly
Front weight
Disassembly
Assembly
Oil cooler
Disassembly
Assembly
Muffler
Disassembly
Assembly
Hydraulic pump
Disassembly
Assembly
Starting motor
Disassembly
Assembly
Engine removal
Disassembly
Assembly
Front frame fitting nuts location
Final operations
Front axle 2WD
Disassembly
Assembly
2WD front axle lubrication points
Adjustment of steering angle
Adjusting the tracks
Fuel tank
Disassembly
Assembly
Fuel level sensor disassembly
Fuel level sensor assembly
Brake cylinder
Disassembly
Assembly
Hand brake adjustment
Disassembly
Assembly
Lock valve
Disassembly
Assembly
Rockshaft valve
Disassembly
Assembly
Rear wheels
Disassembly
Assembly
Auxiliary distributors
Disassembly
Assembly
Oil suction strainer
Disassembly
Assembly
Oil filter cartridge replacement
Disassembly
Assembly
Side auxiliary distributors
Disassembly
Assembly
Powershuttle hydraulic valve
ON-OFF valve disassembly
Flow divider valve disassembly
Proportional valve disassembly
Temperature sensor disassembly
ON-OFF valve assembly
Flow divider valve assembly
Proportional valve assembly
Oil filter sensor
Disassembly
Assembly
Clutch box
Disassembly
Assembly
Rockshaft
Disassembly
Assembly
Platform
Disassembly
Assembly
Steering valve
Disassembly
Assembly
Brake circuit bleeding
Disassembly/Assembly
Electric diagram
HI-LO power harness
Massey Ferguson bonnet line
Preheating harness
MF3600 engine line
Beacon light line
NA right turn signal light line
NA left turn signal light line
Cab rear beam line
Alternator cable
Battery positive
Battery negative
Ground connector
License plate light extension
Beams extension
Connector PTO 540 only
NA cab front beam line
Cab swinging beam extension
Hydraulic system components
Major components:
Troubleshooting
Axle problems and diagnosis
SPECIFICATIONS
TECHNICAL FEATURES
DIMENSIONAL FEATURES
CALIBRATION SETTINGS OF CONTROL VALVE
diagram
Circuit diagram of hydraulic lifting device
Functioning of Control Valve
Neutral Phase
Delivery Phase
Discharge Phase
HOW THE Internal Leverage System Functions
Functioning with position control (Fig. page 5.2)
Functioning of Draft Control (Fig. page 5.2 – 5.4)
Combined Functioning of Position and Draft Control (Fig. page 5.2-5.4)
use of control Levers
Position Control (lever 1)
Draft Control (lever 2)
Combined Operation for Position and Draft Control
adjustment of Control Valve Sensitivity
Functioning of the Sensitivity of the Control Valve
ADJUSTMENT OF POSITION CONTROL LEVER
ADJUSTMENT OF DRAFT CONTROL LEVER
CONTROL OF ASSEMBLY OF REACTION SPRING
MEASUREMENT CONTROL OF PUSH ROD
DIAGNOSTIC
Section 3 – Procedures
Disassembly
Assembly
Section 4A – Transmission 506 HTR
Section 4B – CA357471
Intended use
Product identification
Transmission tag
Technical features
Main features
8+8 synchro shuttle
Mechanical controlled brakes features
Technical features
Main features
GD PTO total ratio
12+12 synchro shuttle
Technical features
Principal characteristics
24+24 synchro shuttle and synchro splitter
Technical features
Main features
24+24 synchro shuttle and power splitter
Technical features
Main features
12 + 12 power shuttle
Technical features
Main features
24 + 24 power shuttle and synchro splitter
Main dimensions (millimeters) Left side view (see: main view)
Tightening torques, sealants and grease application
Drop box
Front gear box
Details
Front gear boX
Details
Front gear box
Details
Front gear box
Details
Front gear box
Details
Gear box group
Gear box details
Final drive group (from 55 to 75 HP)
Final drive group (85 HP)
PTO shaft assy (540)
PTO shaft assy (540-540E)
PTO shaft assy (540-1000)
GD-PTO and PTO shaft assy (540)
GD-PTO and PTO shaft assy (540-540E)
GD-PTO and PTO shaft assy (540-1000)
Upper and lower cover
Brake control assy
Inner speed lever assy
Inner speed lever assy
Inner speed lever assy
Inner speed lever assy
Outer speed lever assy
Hi/LO Power flows
Hi/LO Power flows
Power flows
Power flows
Power flows
Power flows
Power flows
Power flows
Assembly typical data
Filling and checks
Scheduled maintenance oil drain
Scheduled maintenance oil filling
Scheduled maintenance oil level check
Filling and check points
8+8 synchro shuttle
12+12 synchro shuttle
24+24 synchro shuttle and synchro splitter
24+24 synchro shuttle and power splitter
12 + 12 power shuttle
24 + 24 power shuttle and synchro splitter
Service schedule
Lubricants application range
Hydraulic system assy
Disassembly
Assembly
Drop box
Disassembly
Assembly
Final drive – from 55 to 75 HP
Disassembly
Assembly
End float
Final drive – 85 HP
Disassembly
Assembly
Taper roller bearings preloading
Teflon seals replacement (clutch shaft)
Replacement
Input shaft and support
Disassembly
Assembly
Upper covers and rockshaft
Disassembly
Assembly
Speed and ranges levers
Disassembly
Assembly
Clutch housing – synchro shuttle
Disassembly
Assembly
Clutch Housing – Synchro splitter
Disassembly
Assembly
Synchro shuttle and Power splitter
Disassembly
Assembly
Power shuttle – Power shuttle and Synchro splitter
Disassembly
Assembly
Air compressor
Disassembly
Assembly
Wet clutch – Power splitter
Disassembly
Assembly
Clutch pack wear
Wet clutch – Power shuttle
Disassembly
Assembly
Clutch pack wear
CLUTCH KIT
Hi-LO synchronizer (synchro splitter)
Disassembly
Assembly
Cover and PTO wet clutch
Disassembly
Assembly
Clutch pack wear
CLUTCH KIT
PTO – Power take off
Disassembly
Assembly
PTO Input shaft
Disassembly
Assembly
PTO Output shaft
Disassembly
Assembly
PTO Brake
Disassembly
Assembly
Ground Drive PTO
Disassembly
Assembly
Slave cylinder
Disassembly
Actuator assembly
Parking brake
Disassembly
Assembly
Housing sensors assy
Disassembly
Assembly
Differential locking control
Disassembly
Assembly
Inner control assy
Disassembly
Assembly
Idle gear
Synchro Shuttle
Disassembly
Assembly
Power shuttle
Disassembly
Assembly
Range gears (primary shaft)
Disassembly
Assembly
Input shaft – synchro shuttle
Disassembly
Input shaft – 12+12 power shuttle
Disassembly
Assembly
Synchronizer shuttle (replacement)
Disassembly
Assembly
Speed gears (PRIMARY SHAFT)
Disassembly
Assembly
Primary shaft covers
Differential assy
Disassembly
Assembly
Pinion – Ranges Pinion – Ranges (SECONDARY SHAFT)
Disassembly
Assembly
secondary shaft
Disassembly
Assembly
Speed gears (secondary shaft)
Disassembly
Assembly
End floats 1 and 2 determination
Special tools
Drop box
Gear box
Clutch housing (12+12 Power shuttle)
Wet clutch (Power shuttle)
Wet clutch (Power splitter)
Final drive – from 55 to 75 HP
Final drive – 85 HP
Clutch housing (synchro shuttle – synchro splitter
Cover and PTO wet clutch
Clutch housing (Synchro shuttle – Synchro splitter
Clutch housing (synchro shuttle and Power splitter)
Clutch housing (synchro shuttle)
Section 5A – CA357465
Manual use
Maintenance
Repair
Information property
Agreements and definitions
Agreements
Definitions
Typographic agreements
Measurements
Conversion table
Symbology
General description
Recommendations for repair operations
Shafts seals
O-rings
Bearings
Sealing
Cleaning
Checks
Ends of flanges and tools
Assembly methods
Intended use
Product identification
Axle tag
General description
Technical Features
Main dimensions (mm)
Maintenance
Service schedule
Lubricants application range
Grease in assembly
Adhesive and sealant
Sealing compounds and adhesives
Tightening torques
Steering cylinder group
Disassembly
Assembly
Wheel hub group
Disassembly
Assembly
Wheel hub support group
Disassembly
Assembly
Axle beam group
Disassembly
Assembly
Toe-in/steering angle
Toe-in adjustment
Steering angle adjustment
Troubleshooting
Axle problem and diagnosis
Special tools
Service operations time schedule
Steering Cylinder Group
Wheel Hub Group
Spindle Group
Axle Beam Group
Section 5B – CA357464
Manual use
Maintenance
Repair
Information property
Agreements and definitions
Agreements
Definitions
Typographic agreements
Measurements
Conversion table
Symbology
General description
Recommendations for repair operations
Shafts seals
O-rings
Adjusting shims
Bearings
Split pins
Sealing
Oil drain
Cleaning
Checks
Ends of flanges and tools
Lubricant use
Intended use
Product identification
Axle serial plate
General description
Technical Features
Limited slip differential disks specifications
Principal Dimensions (mm)
Maintenance and oil change
Service schedule
Lubricants application range
Grease in assembly
Adhesive and sealant
Sealing compounds and adhesives
Tightening torques
Steering cylinder group
Disassembly
Assembly
Epicyclic reduction gear group
Disassembly
Assembly
Wheel hub group
Disassembly
Assembly
Axle beam group
Disassembly
Assembly
Trunnions group
Disassembly
Assembly
Differential support group
Disassembly
Assembly
Bevel gear marking test
Differential group
Disassembly
Assembly
Pinion group
Disassembly
Assembly
Toe-in/steering angle
Toe-in adjustment
Steering angle adjustment
Special repair operations
Wheel and double U-joint group disassembly
Wheel and double U-joint group assembly
Double U-joint seal ring replacement on axle beam side
Double U-joint bushing replacement on axle beam side
Testing after assembly
Testing methods
Troubleshooting
Axle problem and diagnosis
Special tools
Service operations time schedule
Steering Cylinder Group (G3)
Epicyclic Reduction Gear Group (G1)
Wheel Hub Group (G1)
Axle Beam Group (G4)
Trunnions Group (G2-G4)
Differential Support Group (G2)
Differential Group (G2)
Pinion Group
Section 1
Introduction and Safety in the Workshop
Section 2
3600 Tractor
General Information
General Specifications
Disassembly and Assembly Operations
Electrical System
Hydraulic System
Troubleshooting
Hydraulic Lift
Section 3
Differential Assembly
Section 4A
Transmission 506 HTR
General Specifications
Disassembly and Assembly Operations
Special Tools
Section 5A
2WD Axle
General Information
Troubleshooting
Special Tools
Section 5B
Front Axle
General Specifications
Disassembly and Assembly Operations
Troubleshooting
Special Tools
Service Operations Time

 

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Massey Ferguson 3600 Series Tractors Service Workshop Manual.pdf

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