Polaris Freedom, Virage, Virage i, Genesis i, MSX 140 PWC Repair Service Manual 2004

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This workshop service repair manual PDF download for the 2004 Freedom, Virage, Virage i, Genesis i, MSX 140 Polaris Personal Watercraft has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

2004 Polaris Freedom – W045297DA
2004 Polaris Freedom International – W045297IA
2004 Polaris Virage – W045197DA
2004 Polaris Virage International – W045197IA
2004 Polaris Virage i – W045101CA
2004 Polaris Virage i International – W045101IA
2004 Polaris Genesis i – W045098CA
2004 Polaris Genesis i International – W045098IA
2004 Polaris MSX 140 – W045303CA
2004 Polaris MSX 140 International – W045303IA

TABLE OF CONTENTS :

CHAPTER 1-GENERAL INFORMATION
CHAPTER 2-MAINTENANCE
CHAPTER 3-ENGINE/COOLING
CHAPTER 4-FUEL/EXHAUST
CHAPTER 5-PROPULSION
CHAPTER 6-HULL AND BODY
CHAPTER 7-ELECTRICAL SYSTEMS
INDEX
WIRING DIAGRAMS

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9919061
Total Pages : 299

This polaris watercraft manual contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. A basic knowledge of mechanics, the proper use of tools, and workshop procedures must be understood in order to carry out maintenance and repair satisfactorily.

This polaris service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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TABLE OF CONTENTS
CHAPTER 1-GENERAL INFORMATION
2004 PWC IDENTIFICATION NUMBERS
2004 PWC PUBLICATION PART NUMBERS
REQUIRED PWC SERVICE TOOLS
2004 FREEDOM GENERAL SPECIFICATIONS
2004 VIRAGE GENERAL SPECIFICATIONS
2004 VIRAGE i GENERAL SPECIFICATIONS
2004 GENESIS i GENERAL SPECIFICATIONS
2004 MSX 140 GENERAL SPECIFICATIONS
GENERAL PWC SERVICE/SAFETY GUIDELINES
STANDARD TORQUE SPECIFICATIONS
DECIMAL EQUIVALENT CHARTS
CONVERSION CHARTS
TAP DRILL SIZE CHARTS
CHAPTER 2-MAINTENANCE
RECOMMENDED MAINTENANCE PRODUCTS
PERIODIC MAINTENANCE SCHEDULE
GENERAL LUBRICATION
ELECTRICAL COMPONENT MAINTENANCE
ENGINE MAINTENANCE
GASOLINE SAFETY WARNINGS
FUEL SYSTEM MAINTENANCE
COOLING SYSTEM MAINTENANCE
STORAGE/EXTERIOR CARE
BILAGE SYSTEM MAINTENANCE
FINAL DRIVE MAINTENANCE
HULL/CONTROL SYSTEM MAINTENANCE
TROUBLESHOOTING
CHAPTER 3-ENGINE/COOLING
ENGINE SPECIFICATIONS
ENGINE TORQUE SPECIFICATIONS
ENGINE ASSEMBLY ILLUSTRATIONS
ENGINE REMOVAL AND INSTALLATION OVERVIEW
ENGINE DISASSEMBLY
ENGINE ASSEMBLY
ENGINE INSPECTION
CRANKSHAFT INDEXING
COOLING SYSTEM FLOW ILLUSTRATION
THERMOSTAT POP-OFF ASSEMBLY
EXHAUST COOLING ORIFICE/SCREEN ASSEMBLY AND CLEANING
CHAPTER 4-FUEL/EXHAUST
FREEDOM/VIRAGE CARBURETOR SPECIFICATION
GASOLINE SAFETY WARNING/JET PART NUMBERS
CARBURETOR SYSTEM OVERVIEW
FUEL SYSTEM EXPLODED VIEW
CARBURETOR POP-OFF VALVE TESTING
FUEL/WATER SEPARATOR MAINTENANCE
DI FUEL PUMP ASSEMBLY
CARBURETOR ADJUSTMENTS
CARBURETOR DISASSEMBLY/INSPECTION/ASSEMBLY
THROTTLE.CHOKE CABLE ADJUSTMENTS
CARBURETOR ADJUSTMENTS
FUEL TANK CHECK VALVE TESTING
FUEL PUMP TESTING /MAINTENANCE
ACCELERATOR PUMP TESTING
REED VALVE INSPECTION
FUEL LINE AIR LEAK TESTING
DI SYSTEM OVERVIEW
DI SERVICE SPECIFICATIONS
DI SYSTEM WIRING DIAGRAMS
EMM CONNECTORS
SERVICE CODES
SERVICE CODE FAILURE MODES
DI TROUBLESHOOTING
LAPTOP/EMM CONNECTIONS
DIAGNOSTIC SOFTWARE OVERVIEW
DIAGNOSTIC SOFTWARE SCREEN INFORMATION
EXHAUST SYSTEM OVERVIEW
EXHAUST SYSTEM ASSEMBLY EXPLODED VIEWS
CHAPTER 5-PROPULSION
PUMP SPECIFICATIONS
QUICK REFERENCE GUIDE
VENTILATION/CAVITATION TROUBLESHOOTING
MSX 140 DRIVE COUPLER SQUISH MEASUREMENT
PROPULSION SYSTEM OVERVIEW
PUMP REMOVAL/ASSEMBLY
IMPELLAR/DRIVESHAFT INSPECTION
STATOR DISASSEMBLY/ASSEMBLY
DRIVESHAFT LUBRICATION
BEARING HOUSING REMOVAL/INSTALLATION
SACRIFICIAL ANODE
DRIVESHAFT ALIGNMENT PROCEDURE
INTAKE SCOOP/RIDE PLATE REMOVAL AND INSTALLATION
CHAPTER 6-HULL AND BODY
2004 HULL SPECIFICATIONS
HULL ASSEMBLY EXPLODED VIEWS
HANDLEBAR COVER/STEERING POST REMOVAL
STEERING CABLE REMOVAL/INSTALLATION
STEERING CABLE ADJUSTMENT
MSX 140 HANDLEBAR REMOVAL/INSTALLATION
MSX 140 STEERING CABLE REMOVAL/INSTALLATION
MSX 140 STEERING CABLE ADJUSTMENT
REVERSE CABLE ADJUSTMENT
TOP DECK/HULL REPAIR/FOOTWELL PAD REPAIR
SPEEDOMETER ORIENTATION
SPONSON REMOVAL/INSTALLATION
CHAPTER 7-ELECTRICAL SYSTEMS
SPARK PLUG/ALTERNATOR/IGNITION/BATTERY SPECIFICATIONS
DEGREE-TO-PISTON POSITION CONVERSION CHART
RPM LIMITER SYSTEMS
RPM LIMITER SYSTEM WIRING DIAGRAMS
START/STOP REGULATOR OVERVIEW
MSX 140 START/STOP SYSTEM WIRING DIAGRAM
ELECTRICAL SYSTEM TESTING
BATTERY SERVICE TESTING
MULTI FUNCTION GAUGE OPERATION
NGI GAUGE OPERATION
DYNAMIC IGNITION TIMING ADJUSTMENTS
HALL EFFECT SENSOR TESTING
PVL IGNITION SYSTEMS SPECIFICATIONS
STARTER MOTOR DISASSEMBLY/TESTING/ASSEMBLY
PERC REVERSE SYSTEM OVERVIEW
ENHANCED STEERING PERFORMANCE SYSTEM OVERVIEW/TROUBLESHOOTING
INDEX
A-E
F-M
O-S
T-W
WIRING DIAGRAMS
Freedom
Virage (carburetor)
Virage i (Ficht)
Genesis i (Ficht)
MSX 140

 

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Polaris Freedom, Virage, Virage i, Genesis i, MSX 140 PWC Repair Service Manual 2004.pdf

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