Polaris SLX, PRO 1200, Virage TX, Genesis,Virage TXi, Genesis i PWC Repair Service Manual 2001

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This workshop service repair manual PDF download for the 2001 SLX, PRO 1200, Virage TX, Genesis,Virage TXi, Genesis i Polaris Personal Watercraft has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

2001 Polaris SLX – W014699D(I)
2001 Polaris PRO 1200 – W014999D(I)
2001 Polaris VIRAGE TX – W015199D(I)
2001 Polaris GENESIS – W015099D(I)
2001 Polaris VIRAGE TXi – W015198D(I)
2001 Polaris GENESIS i – W015098D(I)

TABLE OF CONTENTS :

Chapter 1 GENERAL INFORMATION
Chapter 2 MAINTENANCE
Chapter 3 ENGINE / COOLING
Chapter 4 CARBURETION / EXHAUST
Chapter 5 FINAL DRIVE / PROPULSION
Chapter 6 HULL / CONTROL SYSTEMS
Chapter 7 ELECTRICAL SYSTEMS
Chapter 8 FICHT FUEL INJECTION SYSTEMS
Chapter 9 DIAGNOSTIC SOFTWARE
Wiring Diagrams
Index A – V

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9917164
Total Pages : 372

This polaris watercraft manual contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. A basic knowledge of mechanics, the proper use of tools, and workshop procedures must be understood in order to carry out maintenance and repair satisfactorily.

This polaris service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

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2001 SLX, PRO 1200, Virage TX, Genesis,Virage TXi, Genesis i Service Manual
Chapter 1 GENERAL INFORMATION
2001 PWC Identification Numbers
2001 PWC Publication Part Numbers
Watercraft Service Manual Part Numbers
Watercraft Service Video Part Numbers
2001 SLX W014699D
2001 PRO 1200 W014999D
2001 VIRAGE TX W015199D
2001 GENESIS W015099D
2001 VIRAGE TXi W015198D
2001 GENESIS i W015098D
Standard Torque Specifications
Service Glossary
Service Guidelines
Chapter 2 MAINTENANCE
Recommended Maintenance Products
Periodic Maintenance Schedule
Fogging kits
PWC Specific Maintenance Products
General Lubrication
Throttle / Choke Cable
Steering Cable / Steering Joints
Steering Nozzle
Reverse System
Seat Latch / Hooks
Throttle / Choke Shafts
Oil Injection Pump
Drive Shaft Lubrication
Bonded Rubber Coupler and Solid Coupler
Bearing Housing
Battery
Battery Safety
Battery Removal
Battery Connections
Battery Charging
Battery Installation
Battery Storage
Electrical Connections – Nyogel
Electrical Terminal Board
Circuit Breaker
Fuses
Spark Plugs
Engine Mounts
Compression Test
Engine Break-In
Cylinder Head Re-Torque
Cylinder Base Gasket Re-Torque
Exhaust Manifold Re-Torque
Exhaust Cooling Orifice/Screen Cleaning
Thermostat/Pop Off Valve Cleaning
Cooling Check Valve
Oil Filter
Oil Pump Adjustment
Throttle / Choke Cable Inspection
Throttle Cable Adjustment
Choke Cable Adjustment
Fuel / Water Separator
Fuel Lines / Vent Lines
Fuel Filter
DFI™ Water Separating Filter
Carburetor Adjustments
Idle Speed
Carburetor Air Intake
Cooling System Flushing and Salt Water Maintenance
Flushing Procedure
Off Season Storage Procedures
Engine Draining
Fuel System Storage
Engine Fogging Procedure
Cleaning
Fire Extinguisher
Bilge Siphon System
Bilge Drain Plug
Cooling Water Pickup Screen
Fasteners
Scoop / Ride Plate / Intake Grate
Impeller Clearance
Pump Housing Inspection
Sacrificial Anode
Handlebars/Hand Grips
Fasteners / Parts / Hoses
Seat Adjustment
Steering Cable Inspection
Steering Cable Adjustment
Reverse Cable Adjustment
General Troubleshooting
Hydrolock
Chapter 3 ENGINE / COOLING
2001 Engine Specifications
2001 Polaris 1200 Engine – Carbureted / DFI™ Torque Specifications
2001 Polaris 1200 Engine – Carbureted / DFI™ Torque Sequences
2001 1200 Engine Mount Assembly
2001 1200 Crankcase Assembly – Carbureted Models
2001 1200 Crankcase Assembly – DFI™ Models
2001 1200 Cylinder and Manifold Assembly – Carbureted Models
2001 1200 Manifold / Ignition Assembly – DFI™ Models
2001 1200 Throttle Body Assembly – DFI™ Models
2001 1200 Crankshaft and Piston Assembly
2001 1200 Oil Pump Assembly
Engine Removal – All 1200 Models
Engine Disassembly – All 1200 Models
Engine Inspection – All 1200 Models
Dial Caliper Crankshaft Indexing
Engine Assembly – All 1200 Models
Engine Installation – All 1200 Models
Cooling Systems – SLX / PRO 1200 / Virage TX
Cooling Systems – Genesis
Cooling Systems – Virage TXi / Genesis i
Cooling System Overview
Thermostat Pop Off Assembly
Exhaust Cooling Orifice / Screen Cleaning
Chapter 4 CARBURETION / EXHAUST
2001 Virage TX / PR01200 / SLX Carburetor Specifications
2001 Virage TX / PRO 1200 / SLX Carb Jet Locations
2001 Genesis Carburetor Specifications
2001 Genesis Carb Jet Locations
Keihin Carburetor Jet Part Numbers
2001 Keihin 40mm CDK Carburetor System Overview
Keihin Carb Pop Off Pressure
Keihin Needle Valve / Diaphragm Operation
Keihin Carburetor System diagram
Keihin 40mm CDK Carburetor w/Accelerator Pump
Carburetor Pop-Off Valve Testing
Carb Mixture Screw Inspection and Adjustment
2001 DFI™ Throttle Bodies – Virage TXi / Genesis i
Air Intake Cover Assembly – Exploded View – 1200 Engines
Vent / Fuel Delivery Exploded View – SLX / PRO 1200
Vent / Fuel Delivery Exploded View – Virage TX
Vent / Fuel Delivery Exploded View – Genesis
Vent / Fuel Delivery Exploded View – Virage TXi / Genesis i
Oil Tank – Exploded View – SLX / PRO 1200
Oil Tank – Exploded View – Virage TX / Genesis / Virage TXi / Genesis i
Fuel Tank – Exploded View – SLX
Fuel Tank – Exploded View – PR01200
Fuel Tank – Exploded View – Virage TX / Genesis / Virage TXi / Genesis i
Fuel Shut Off Valve – Carbureted Models
Fuel Filter
Fuel / Water Separator – Carbureted Models
Fuel / Water Separator – DFI™ Models
Carburetor Removal
Carburetor Disassembly / Inspection
Carburetor Cleaning
Carburetor Assembly
Carburetor Installation
Carburetor Cable Adjustment
Throttle Cable Adjustment
Choke Cable Adjustment
Oil Pump Cable
Idle Speed Adjustment
Mixture Screw Adjustment – Base Setting – Keihin
Mixture Screw Adjustment and Tuning – Keihin
Fuel Tank Vent Operation
Carburetor Fuel Pump Operation
Fuel Pump Maintenance
Engine Reed Valve Removal/Inspection
Fuel Line Air Leak Testing
Carburetor Accelerator Pump Testing
Exhaust System – Exploded View – SLX / PRO 1200
Exhaust System – Exploded View – Virage TX
Exhaust System – Exploded View – Virage TXi
Exhaust System – Exploded View – Genesis / Genesis i
Exhaust System Removal – SLX / PRO 1200
Exhaust System Installation – SLX / PRO 1200
Exhaust System Removal – Virage TX
Exhaust System Installation – Virage TX
Exhaust System Removal – Virage TXi / Genesis / Genesis i
Exhaust System Installation – Virage TXi / Genesis / Genesis i
Exhaust System – Inspection
Chapter 5 FINAL DRIVE / PROPULSION
2001 Jet Pump Specifications
2001 Final Drive / Propulsion Quick Reference Guide
Jet Pump Ventilation / Cavitation Diagnostics
2001 Driveshaft / Coupler Exploded View – SLX / Virage TX / Virage TXi
2001 Driveshaft / Coupler Exploded View – PRO 1200
2001 Driveshaft / Coupler Exploded View – Genesis / Genesis i
2001 Jet Pump Assembly – Exploded View – SLX / PRO 1200 / Virage TX / Virage TXi
2001 Jet Pump Assembly – Exploded View – Genesis / Genesis i
2001 Jet Pump Induction – SLX / Virage TX / Virage TXi
2001 Jet Pump Induction – PRO 1200
Reverse System – Genesis i
Reverse System – Virage TXi / Genesis
Jet Pump Removal
Jet Pump Assembly / Installation
Impeller Clearance
Drive Shaft Inspection
Jet Pump Stator Disassembly
Jet Pump Stator Assembly
Jet Pump-Engine Alignment
Driveshaft Lubrication
Driveshaft Coupler / Bearing Housing Lubrication
Through-Hull Bearing Housing Removal/lnspection
Sacrificial Anode
Intake Scoop / Ride Plate Removal and Installation
Chapter 6 HULL / CONTROL SYSTEMS
Hull Specifications
Paint Codes / Colors
SLX / PRO 1200 Deck Assembly
Virage TX / Virage TXi Deck Assembly
Genesis / Genesis i Hull Assembly
SLX / PRO 1200 Front Compartment Door Assembly
Virage TX / Virage TXi Front Compartment Door Assembly
Genesis Front Compartment Door Assembly
Genesis i Front Compartment Door Assembly
All Models Steering Control Assembly
SLX / PR01200 Steering Assembly
Virage TX / Virage TXi / Genesis / Genesis i Steering Assembly
Virage TX Shroud Assembly
Virage TXi Shroud Assembly
Genesis Shroud Assembly
Genesis i Shroud Assembly
SLX / PRO 1200 Seat Assembly
Virage TX / Virage TXi Seat Assembly
Genesis / Genesis i Seat Assembly
Handlebar Cover / Steering Post Removal
Steering Cable Replacement
Steering Cable Adjustment
Reverse Cable Adjustment
Speedometer Operation / Adjustment
SMC Hull Repair
FRC Fiberglass Repair
Decal Removal / Application
Footpad Removal / Application
Sponson Removal / Installation
Chapter 7 ELECTRICAL SYSTEMS
2001 Spark Plug Specifications
2001 Alternator Specifications
2001 Ignition Timing / CDI Specifications
1200 Domestic Engine Degrees-to-Piston Position Conversion Chart
2001 RPM Limiter Systems
RPM Limiter System Troubleshooting (CDI engines)
2001 1200 Domestic Ignition System Overview – Carbureted Models
Electrical System Components – SLX
Electrical System Components – PRO 1200
Electrical System Components – Virage TX
Electrical System Components – Genesis
Electrical System Components – Virage TXi
Electrical System Components – Genesis i
Battery Testing
Battery Off-season Storage
Battery Charging Procedure
Multi-Function Display (MFD)
Multi-Function Instrument (MFI)
MFD / MFI Troubleshooting
MFI Compass Calibration – Genesis / Genesis i
Dynamic Ignition Timing Adjustment – All Domestic Carbureted Models
Ignition Timing Adjustment
Ignition Timing Adjustment – Ignition Point Adjustment Unit
Trigger Coil Testing – Generation III PVL Ignition Systems
Alternate Method Of Testing Hall Effect Sensors
PVL Ignition Troubleshooting
PVL Ignition Troubleshooting (1200 Carbureted Engines)
1200cc Carbureted Ignition Coils
Starter Motor
Starter Motor Disassembly
Starter Motor Brush Inspection
Starter Motor Brush Replacement
Starter Motor Cleaning
Starter Motor Armature Testing
Starter Motor – Assembly
Starter Solenoid Bench Test
Starter Motor – Troubleshooting
Warning Systems
Coolant Temperature Warning Circuit Operation
Fuel Sender Operation and Sender Testing
Oil Level Sensor Troubleshooting
Polaris Electric Quick Trim System Operation
Trim System – SLX / PRO 1200
Bilge Pump
Polaris Electronic Reverse Control (PERC™) – Virage TXi / Genesis
REVERSE MOTOR ASSEMBLY TEST
Chapter 8 FICHT FUEL INJECTION SYSTEMS
FFI™ FUEL INJECTION DIAGNOSTIC SOFTWARE
FFI™ Combustion Process
Flywheel
Stator
Capacitor
ENGINE MANAGEMENT MODULE (EMM)
Internal EMM Sensors
External EMM Sensors
S.L.O.W. ™ WARNING SYSTEM
DFI™ System Overview
DFl™ System Overview – EMM connections
EMM Connectors
EMM DIagnostic codes
Preliminary Tests
Diagnostic Guide
ENGINE WON’T CRANK
ENGINE CRANKS BUT WONT START
ENGINE STARTS AND DIES
ENGINE SURGES / RUNS ROUGH
LOW MAXIMUM RPM
ENGINE WON’T SHUT OFF
EXCESSIVE SMOKING
FALSE WARNING LIGHT
ACTION STEPS – IGNITION SYSTEM
ACTION STEPS – FUEL SYSTEM
Fuel Injection System
ACTION STEPS – IGNITION SYSTEM
SERVICE SPECIFICATIONS
DFI™ Additional Troubleshooting Tips
Chapter 9 DIAGNOSTIC SOFTWARE
Laptop Computer Hardware Requirements
Diagnostic Software Overview
Starting the Diagnostic Session with the Boot Program
Installing and Starting the FFI™ Program
Running the FFI Diagnostic Program
Starting and Running the Program
Error Messages
Communication Problems
Program Select Menu
Polaris FFI™ Diagnostic Software “Site Map’
MAIN MENU – OPTION 1 -FFI DIAGNOSTICS
Service Code Review Screen
Service Code Screens
Retest Option
FFI™ Diagnostics – Static Tests
Testing Fuel Injectors
Testing Ignition System
Testing Electric Fuel Pump
FFI™ Diagnostics – CYLINDER DROP TEST
FFI™ Diagnostics -Timing Verification Procedure
FFI™ Diagnostics – EMM INFORMATION SCREEN
FFI™ Diagnostics – RPM PROFILE
MAIN MENU OPTION 2 -SERVICE UTILITIES MENU
View Current EMM Report
Injector Information
Replacing Injectors / 2001 DFI™ Models
Service EMM (Swap EMM)
Engine Monitoring
EMM Connectors
Wiring Diagrams
2001 Pro 1200 W014999D
2001 SPX W014699D
2001 Virage TX W015199D
2001 Genesis W015099D
2001 Virage TXi (page 1 of 2) W015198D
2001 Virage TXi (page 2 of 2) W015198D
2001 Genesis FFI (page 1 of 2) W015098D
2001 Genesis FFI (page 2 of 2) W015098D
Index A – V

 

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Polaris SLX, PRO 1200, Virage TX, Genesis,Virage TXi, Genesis i PWC Repair Service Manual 2001.pdf

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