Suzuki LT-A400/F, LT-F400/F KingQuad Repair Service Manual 2008-2009

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This workshop repair service manual PDF download for the 2008-2009 Suzuki LT-A400/F, LT-F400/F KingQuad has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

SUZUKI LT-A400/F (2008-model)
SUZUKI LT-A400F / LT-F400F K9 (’09 MODELS)

TABLE OF CONTENTS :

PRECAUTIONS
GENERAL INFORMATION
ENGINE
SUSPENSION
DRIVELINE / AXLE
BRAKE
TRANSMISSION / TRANSAXLE
STEERING
BODY AND ACCESSORIES
LT-A400F / LT-F400F K9 (’09 MODELS)

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 99500-43070-03E
Total Pages : 518

This service manual has been produced primarily for experienced mechanics whose job is to inspect, adjust, repair and service Suzuki Vehicles. Apprentice mechanics and “do it yourself” mechanics will also find this manual to be an extremely useful guide.

This service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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FOREWORD
TABLE OF CONTENTS
00 PRECAUTIONS
PRECAUTIONS
PRECAUTIONS
WARNING / CAUTION / NOTE
GENERAL PRECAUTIONS
PRECAUTIONS FOR ELECTRICAL CIRCUIT SERVICE
0 GENERAL INFORMATION
GENERAL INFORMATION
GENERAL DESCRIPTION
SYMBOLS
ABBREVIATIONS
SAE-TO-FORMER SUZUKI TERM
VEHICLE SIDE VIEW
VEHICLE IDENTIFICATION NUMBER
FUEL AND OIL RECOMMENDATION
BREAK-IN PROCEDURES
COUNTRY AND AREA CODES
WIRE COLOR SYMBOLS
WARNING, CAUTION AND INFORMATION LABELS LOCATION
COMPONENT LOCATION
ELECTRICAL COMPONENTS LOCATION
SPECIFICATIONS
SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOL
MAINTENANCE AND LUBRICATION
PRECAUTIONS
PRECAUTIONS FOR MAINTENANCE
GENERAL DESCRIPTION
RECOMMENDED FLUIDS AND LUBRICANTS
SCHEDULED MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE CHART
LUBRICATION POINTS
REPAIR INSTRUCTIONS
AIR CLEANER ELEMENT INSPECTION AND CLEANING
EXHAUST PIPE BOLT AND MUFFLER BOLT INSPECTION
VALVE CLEARANCE INSPECTION AND ADJUSTMENT
SPARK PLUG REPLACEMENT
SPARK PLUG INSPECTION AND CLEANING
SPARK ARRESTER CLEANING
FUEL LINE INSPECTION
ENGINE OIL AND FILTER REPLACEMENT
FRONT DIFFERENTIAL GEAR OIL INSPECTION (LT-A400F, LT-F400F)
FRONT DIFFERENTIAL GEAR OIL REPLACEMENT (LT- A400F, LT-F400F)
FINAL GEAR OIL INSPECTION
FINAL GEAR OIL REPLACEMENT
THROTTLE CABLE PLAY INSPECTION AND ADJUSTMENT
ENGINE IDLE SPEED ADJUSTMENT
DRIVE V-BELT INSPECTION (LT-A400/F)
CLUTCH INSPECTION (LT-F400/F)
DRIVE SHAFT BOOTS INSPECTION (LT-A400F, LT- F400F)
FRONT BRAKE SYSTEM INSPECTION
REAR BRAKE PEDAL / REAR BRAKE (PARKING BRAKE) LEVER INSPECTION AND ADJUSTMENT
TIRE INSPECTION
STEERING SYSTEM INSPECTION
TOE-IN ADJUSTMENT
SUSPENSION INSPECTION
CHASSIS BOLT AND NUT INSPECTION
COMPRESSION PRESSURE CHECK
OIL PRESSURE CHECK
AUTOMATIC CLUTCH INSPECTION (LT-A400/F)
SPECIFICATIONS
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
SERVICE DATA
SPECIFICATIONS
SERVICE DATA (LT-A400/F)
SERVICE DATA (LT-F400/F)
TIGHTENING TORQUE LIST (LT-A400/F)
TIGHTENING TORQUE LIST (LT-F400/F)
01 ENGINE
PRECAUTIONS
PRECAUTIONS
PRECAUTIONS FOR ENGINE
ENGINE GENERAL INFORMATION AND DIAGNOSIS
DIAGNOSTIC INFORMATION AND PROCEDURES
ENGINE SYMPTOM DIAGNOSIS
EMISSION CONTROL DEVICES
PRECAUTIONS
PRECAUTIONS FOR EMISSION CONTROL DEVICES
GENERAL DESCRIPTION
CARBURETOR SYSTEM DESCRIPTION
REPAIR INSTRUCTIONS
CRANKCASE BREATHER (PCV) HOSE INSPECTION
CRANKCASE BREATHER (PCV) HOSE REMOVAL AND INSTALLATION
ENGINE MECHANICAL
SCHEMATIC AND ROUTING DIAGRAM
THROTTLE CABLE ROUTING DIAGRAM
DIAGNOSTIC INFORMATION AND PROCEDURES
ENGINE MECHANICAL SYMPTOM DIAGNOSIS
COMPRESSION PRESSURE CHECK
REPAIR INSTRUCTIONS
ENGINE COMPONENTS REMOVABLE WITH THE ENGINE IN PLACE
AIR CLEANER ELEMENT REMOVAL AND INSTALLATION
AIR CLEANER ELEMENT INSPECTION AND CLEANING
AIR CLEANER BOX REMOVAL AND INSTALLATION
ENGINE ASSEMBLY REMOVAL
ENGINE ASSEMBLY INSTALLATION
ENGINE TOP SIDE DISASSEMBLY
ENGINE TOP SIDE ASSEMBLY
CYLINDER HEAD COVER DISASSEMBLY AND ASSEMBLY
CYLINDER HEAD COVER RELATE PARTS INSPECTION
CYLINDER HEAD DISASSEMBLY AND ASSEMBLY
CYLINDER HEAD RELATED PARTS INSPECTION
VALVE GUIDE REPLACEMENT
VALVE SEAT REPAIR
CAMSHAFT INSPECTION
CAM CHAIN TENSION ADJUSTER INSPECTION
CAM CHAIN TENSIONER INSPECTION
CAM CHAIN GUIDE INSPECTION
CYLINDER INSPECTION
PISTON RING REMOVAL AND INSTALLATION
PISTON AND PISTON RING INSPECTION
ENGINE BOTTOM SIDE DISASSEMBLY
ENGINE BOTTOM SIDE ASSEMBLY
CONROD AND CRANKSHAFT INSPECTION
WIDTH BETWEEN CRANKSHAFT WEBS
CRANKSHAFT OIL SEAL INSPECTION
BEARING INSPECTION
BEARING REMOVAL AND INSTALLATION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
ENGINE LUBRICATION SYSTEM
PRECAUTIONS
PRECAUTIONS FOR ENGINE OIL
SCHEMATIC AND ROUTING DIAGRAM
ENGINE LUBRICATION SYSTEM CHART DIAGRAM
CYLINDER HEAD COOLING SYSTEM CHART DIAGRAM
DIAGNOSTIC INFORMATION AND PROCEDURES
ENGINE LUBRICATION SYMPTOM DIAGNOSIS
OIL PRESSURE CHECK
REPAIR INSTRUCTIONS
ENGINE OIL AND FILTER REPLACEMENT
ENGINE OIL LEVEL INSPECTION
OIL SUMP FILTER REMOVAL AND INSTALLATION
OIL SUMP FILTER INSPECTION AND CLEANING
OIL JET REMOVAL AND INSTALLATION (LT-F400/F)
OIL JET INSPECTION (LT-F400/F)
OIL PUMP DRIVE GEAR / OIL PUMP REMOVAL AND INSTALLATION
OIL PUMP INSPECTION
OIL COOLER AND OIL HOSE COMPONENTS
OIL COOLER / OIL COOLER HOSE INSPECTION AND CLEANING
OIL COOLER / OIL COOLER HOSE REMOVAL AND INSTALLATION
OIL COOLER CLEANING
COOLING FAN COMPONENTS
COOLING FAN INSPECTION
COOLING FAN REMOVAL AND INSTALLATION
COOLING FAN THERMO-SWITCH REMOVAL AND INSTALLATION
COOLING FAN THERMO-SWITCH INSPECTION
ENGINE OIL TEMPERATURE SWITCH REMOVAL AND INSTALLATION
ENGINE OIL TEMPERATURE SWITCH INSPECTION
OIL PRESSURE REGULATOR REMOVAL AND INSTALLATION
OIL PRESSURE REGULATOR INSPECTION
SPECIFICATIONS
SERVICE DATA (LT-A400/F)
SERVICE DATA (LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
FUEL SYSTEM
PRECAUTIONS
PRECAUTIONS FOR FUEL SYSTEM
GENERAL DESCRIPTION
I.D. NO. LOCATION
FUEL SYSTEM DESCRIPTION
SCHEMATIC AND ROUTING DIAGRAM
CARBURETOR HOSE ROUTING DIAGRAM
DIAGNOSTIC INFORMATION AND PROCEDURES
CARBURETOR SYMPTOM DIAGNOSIS
REPAIR INSTRUCTIONS
FUEL TANK CONSTRUCTION
FUEL TANK REMOVAL AND INSTALLATION
FUEL VALVE REMOVAL AND INSTALLATION
FUEL FILTER INSPECTION AND CLEANING
FUEL LEVEL GAUGE REMOVAL AND INSTALLATION
FUEL LEVEL GAUGE INSPECTION
THROTTLE CABLE REMOVAL AND INSTALLATION
THROTTLE CABLE INSPECTION
THROTTLE CABLE PLAY INSPECTION AND ADJUSTMENT
STARTER CABLE REMOVAL AND INSTALLATION
STARTER CABLE INSPECTION
STARTER CABLE PLAY INSPECTION AND ADJUSTMENT
CARBURETOR COMPONENTS
CARBURETOR ASSEMBLY REMOVAL AND INSTALLATION
CARBURETOR DISASSEMBLY
CARBURETOR ASSEMBLY
FLOAT HEIGHT INSPECTION AND ADJUSTMENT
CARBURETOR INSPECTION AND CLEANING
ENGINE IDLE SPEED INSPECTION
FUEL LINE INSPECTION
AIR CLEANER ELEMENT REMOVAL AND INSTALLATION
AIR CLEANER ELEMENT INSPECTION AND CLEANING
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
IGNITION SYSTEM
SCHEMATIC AND ROUTING DIAGRAM
IGNITION SYSTEM DIAGRAM
IGNITION SYSTEM COMPONENTS LOCATION
DIAGNOSTIC INFORMATION AND PROCEDURES
IGNITION SYSTEM SYMPTOM DIAGNOSIS
NO SPARK OR POOR SPARK
REPAIR INSTRUCTIONS
SPARK PLUG REMOVAL AND INSTALLATION
SPARK PLUG INSPECTION AND CLEANING
IGNITION COIL AND PLUG CAP INSPECTION
IGNITION COIL REMOVAL AND INSTALLATION
CKP SENSOR INSPECTION
CKP SENSOR REMOVAL AND INSTALLATION
ENGINE STOP SWITCH INSPECTION
IGNITION SWITCH INSPECTION
IGNITION SWITCH REMOVAL AND INSTALLATION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOL
STARTING SYSTEM
SCHEMATIC AND ROUTING DIAGRAM
STARTING SYSTEM DIAGRAM
COMPONENT LOCATION
STARTING SYSTEM COMPONENTS LOCATION
DIAGNOSTIC INFORMATION AND PROCEDURES
STARTING SYSTEM SYMPTOM DIAGNOSIS
STARTER MOTOR WILL NOT RUN
STARTER MOTOR RUNS BUT DOES NOT CRANK THE ENGINE
ENGINE DOES NOT TURN THOUGH THE STARTER MOTOR RUNS
REPAIR INSTRUCTIONS
STARTER MOTOR COMPONENTS
STARTER MOTOR REMOVAL AND INSTALLATION
STARTER MOTOR DISASSEMBLY AND ASSEMBLY
STARTER MOTOR INSPECTION
STARTER RELAY REMOVAL AND INSTALLATION
STARTER RELAY INSPECTION
NEUTRAL RELAY REMOVAL AND INSTALLATION
NEUTRAL RELAY INSPECTION
NEUTRAL SWITCH DIODE INSPECTION
IGNITION / STARTER CONTROL RELAY REMOVAL AND INSTALLATION
IGNITION / STARTER CONTROL RELAY INSPECTION
PARKING BRAKE SWITCH INSPECTION
GEAR POSITION SWITCH INSPECTION
STARTER CLUTCH REMOVAL AND INSTALLATION
STARTER DRIVEN GEAR BEARING REMOVAL AND INSTALLATION
STARTER RELATED PARTS INSPECTION
STARTER BUTTON INSPECTION
RECOIL STARTER COMPONENTS
RECOIL STARTER ASSEMBLY REMOVAL AND INSTALLATION
RECOIL STARTER DISASSEMBLY AND ASSEMBLY
RECOIL STARTER INSPECTION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
CHARGING SYSTEM
SCHEMATIC AND ROUTING DIAGRAM
CHARGING SYSTEM DIAGRAM
COMPONENT LOCATION
CHARGING SYSTEM COMPONENTS LOCATION
DIAGNOSTIC INFORMATION AND PROCEDURES
CHARGING SYSTEM SYMPTOM DIAGNOSIS
BATTERY RUNS DOWN QUICKLY
REPAIR INSTRUCTIONS
BATTERY CURRENT LEAKAGE INSPECTION
REGULATED VOLTAGE INSPECTION
GENERATOR INSPECTION
GENERATOR REMOVAL AND INSTALLATION
REGULATOR / RECTIFIER INSPECTION
BATTERY COMPONENTS
BATTERY CHARGING
BATTERY REMOVAL AND INSTALLATION
BATTERY VISUAL INSPECTION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
EXHAUST SYSTEM
PRECAUTIONS
PRECAUTIONS FOR EXHAUST SYSTEM
REPAIR INSTRUCTIONS
EXHAUST SYSTEM COMPONENTS
MUFFLER / EXHAUST PIPE REMOVAL AND INSTALLATION
EXHAUST SYSTEM INSPECTION
SPARK ARRESTER INSPECTION
SPECIFICATIONS
TIGHTENING TORQUE SPECIFICATIONS
02 SUSPENSION
PRECAUTIONS
PRECAUTIONS
PRECAUTIONS FOR SUSPENSION
SUSPENSION GENERAL DIAGNOSIS
DIAGNOSTIC INFORMATION AND PROCEDURES
SUSPENSION AND WHEEL SYMPTOM DIAGNOSIS
FRONT SUSPENSION
REPAIR INSTRUCTIONS
FRONT SUSPENSION COMPONENTS
FRONT SUSPENSION ASSEMBLY CONSTRUCTION
FRONT SUSPENSION INSPECTION
FRONT SHOCK ABSORBER INSPECTION
FRONT SHOCK ABSORBER REMOVAL AND INSTALLATION
FRONT WHEEL HUB / STEERING KNUCKLE REMOVAL AND INSTALLATION
FRONT WHEEL HUB / STEERING KNUCKLE RELATED PARTS INSPECTION
STEERING KNUCKLE DUST SEAL / FRONT WHEEL HUB BEARING REMOVAL AND INSTALLATION
FRONT SUSPENSION UPPER / LOWER ARM REMOVAL AND INSTALLATION
FRONT SUSPENSION ARM RELATED PARTS INSPECTION
STEERING KNUCKLE END REMOVAL AND INSTALLATION
FRONT SUSPENSION UPPER / LOWER ARM BUSHING REMOVAL AND INSTALLATION
SPECIFICATIONS
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
REAR SUSPENSION
REPAIR INSTRUCTIONS
REAR SUSPENSION COMPONENTS
REAR SHOCK ABSORBER REMOVAL AND INSTALLATION
REAR SUSPENSION INSPECTION
REAR SHOCK ABSORBER INSPECTION
SWINGARM REMOVAL AND INSTALLATION
SWINGARM INSPECTION
SWINGARM BUSHING REMOVAL AND INSTALLATION
SPECIFICATIONS
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
WHEELS AND TIRES
PRECAUTIONS
PRECAUTIONS FOR WHEEL AND TIRE
REPAIR INSTRUCTIONS
FRONT AND REAR WHEEL COMPONENTS
FRONT / REAR WHEEL REMOVAL AND INSTALLATION
TIRE REMOVAL AND INSTALLATION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
03 DRIVELINE / AXLE
PRECAUTIONS
PRECAUTIONS
PRECAUTIONS FOR DRIVELINE / AXLE
DRIVE CHAIN / DRIVE TRAIN / DRIVE SHAFT
DIAGNOSTIC INFORMATION AND PROCEDURES
DRIVE SHAFT SYMPTOM DIAGNOSIS
REPAIR INSTRUCTIONS
FRONT DRIVE SHAFT COMPONENTS (LT-A400F, LT-F400F)
FRONT DRIVE SHAFT ASSEMBLY REMOVAL AND INSTALLATION (LT-A400F, LT-F400F)
FRONT DRIVE SHAFT DISASSEMBLY AND ASSEMBLY (LT-A400F, LT-F400F)
FRONT DRIVE SHAFT INSPECTION (LT-A400F, LT- F400F)
REAR AXLE COMPONENTS
REAR AXLE CONSTRUCTION
REAR AXLE / AXLE HOUSING REMOVAL AND INSTALLATION
REAR AXLE / AXLE HOUSING INSPECTION
REAR AXLE HOUSING DISASSEMBLY AND ASSEMBLY
SPECIFICATIONS
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
DIFFERENTIAL
DIAGNOSTIC INFORMATION AND PROCEDURES
DRIVE TRAIN SYMPTOM DIAGNOSIS
REPAIR INSTRUCTIONS
FRONT DRIVE (DIFFERENTIAL) COMPONENTS (LT-A400F, LT-F400F)
FRONT DRIVE (DIFFERENTIAL) CONSTRUCTION (LT-A400F, LT-F400F)
FRONT DRIVE (DIFFERENTIAL) GEAR OIL LEVEL INSPECTION (LT-A400F, LT-F400F)
FRONT DRIVE (DIFFERENTIAL) GEAR OIL REPLACEMENT (LT-A400F, LT-F400F)
FRONT DRIVE (DIFFERENTIAL) ASSEMBLY REMOVAL AND INSTALLATION (LT-A400F, LT-F400F)
FRONT DRIVE (DIFFERENTIAL) ASSEMBLY DISASSEMBLY AND ASSEMBLY (LT-A400F, LT- F400F)
FRONT DRIVE (DIFFERENTIAL) RELATED PARTS INSPECTION (LT-A400F, LT-F400F)
UNIVERSAL JOINT BEARING / PINION GEAR PILOT BEARING INSPECTION
FRONT DRIVE (DIFFERENTIAL) GEAR SHIM INSPECTION AND SELECTION (LT-A400F, LT-F400F)
FINAL GEAR COMPONENTS
FINAL GEAR CONSTRUCTION
FINAL GEAR OIL LEVEL INSPECTION
FINAL GEAR OIL REPLACEMENT
FINAL GEAR ASSEMBLY REMOVAL AND INSTALLATION
FINAL GEAR ASSEMBLY DISASSEMBLY AND ASSEMBLY
FINAL GEAR RELATED PARTS INSPECTION
FINAL GEAR BACKLASH INSPECTION AND SHIM ADJUSTMENT
TRANSFER CABLE INSPECTION AND ADJUSTMENT (LT- A400F, LT-F400F)
TRANSFER CABLE REMOVAL AND INSTALLATION (LT- A400F, LT-F400F)
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
TRANSFER
DIAGNOSTIC INFORMATION AND PROCEDURES
TRANSFER SYMPTOM DIAGNOSIS (LT-A400/F)
TRANSFER SYMPTOM DIAGNOSIS (LT-F400/F)
REPAIR INSTRUCTIONS
TRANSFER COMPONENTS (LT-A400/F)
TRANSFER COMPONENTS (LT-F400/F)
TRANSFER REMOVAL AND INSTALLATION (LT-A400/F)
TRANSFER REMOVAL AND INSTALLATION (LT-F400/F)
TRANSFER CONSTRUCTION (LT-A400/F)
TRANSFER DISASSEMBLY AND ASSEMBLY (LT-A400/ F)
TRANSFER IDLE GEAR BEARING REMOVAL AND INSTALLATION (LT-F400/F)
TRANSFER GEARSHIFT CAM COMPONENTS (LT-A400/F)
TRANSFER GEARSHIFT CAM COMPONENTS (LT-F400/F)
GEARSHIFT SYSTEM CONSTRUCTION (LT-A400/F)
GEARSHIFT SYSTEM CONSTRUCTION (LT-F400/F)
TRANSFER GEARSHIFT CAM DISASSEMBLY AND ASSEMBLY (LT-A400/F)
TRANSFER GEARSHIFT SHAFT NO.1 BEARING INSPECTION (LT-A400/F)
TRANSFER GEARSHIFT CAM DISASSEMBLY AND ASSEMBLY (LT-F400/F)
TRANSFER RELATED PARTS INSPECTION (LT-A400/F)
TRANSFER RELATED PARTS INSPECTION (LT-F400/F)
GEAR POSITION (GP) SWITCH INSPECTION
GEAR POSITION (GP) SWITCH REMOVAL AND INSTALLATION (LT-A400/F)
GEAR POSITION (GP) SWITCH REMOVAL AND INSTALLATION (LT-F400/F)
TRANSFER GEARSHIFT SHAFT NO. 2 / GEARSHIFT CAM PLATE REMOVAL AND INSTALLATION (LT-A400/F)
GEARSHIFT LINKAGE INSPECTION (LT-A400/F)
GEARSHIFT SHAFT OIL SEAL REMOVAL AND INSTALLATION (LT-A400/F)
TRANSFER RANGE LEVER COMPONENTS (LT-A400/F)
TRANSFER RANGE LEVER COMPONENTS (LT-F400/F)
TRANSFER RANGE LEVER REMOVAL AND INSTALLATION
TRANSFER RANGE LEVER DISASSEMBLY AND ASSEMBLY
SHIFT ROD LENGTH ADJUSTMENT
REVERSE SWITCH INSPECTION (LT-F400/F)
SPECIFICATIONS
SERVICE DATA (LT-A400/F)
SERVICE DATA (LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
PROPELLER SHAFTS
REPAIR INSTRUCTIONS
FRONT OUTPUT SHAFT COMPONENTS
OUTPUT SHAFT REMOVAL AND INSTALLATION
REAR OUTPUT SHAFT DISASSEMBLY AND ASSEMBLY (LT-A400/F)
REAR OUTPUT SHAFT DISASSEMBLY AND ASSEMBLY (LT-F400/F)
FRONT OUTPUT SHAFT DISASSEMBLY AND ASSEMBLY (LT-A400F, LT-F400F)
REAR OUTPUT SHAFT RELATED PARTS INSPECTION
FRONT OUTPUT SHAFT RELATED PARTS INSPECTION (LT- A400F, LT-F400F)
DRIVE BEVEL GEAR REMOVAL AND INSTALLATION (LT- A400/F)
DRIVE BEVEL GEAR REMOVAL AND INSTALLATION (LT- F400/F)
DRIVEN AND DRIVE BEVEL GEAR SHIM INSPECTION AND ADJUSTMENT
DRIVEN AND DRIVE BEVEL GEAR SHIM ADJUSTMENT INFORMATION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
04 BRAKE
PRECAUTIONS
PRECAUTIONS
PRECAUTIONS FOR BRAKE SYSTEM
BRAKE FLUID INFORMATION
BRAKE CONTROL SYSTEM AND DIAGNOSIS
SCHEMATIC AND ROUTING DIAGRAM
FRONT BRAKE HOSE ROUTING DIAGRAM
BRAKE CABLE ROUTING DIAGRAM
DIAGNOSTIC INFORMATION AND PROCEDURES
BRAKE SYMPTOM DIAGNOSIS
REPAIR INSTRUCTIONS
BRAKE PEDAL ADJUSTMENT
FRONT BRAKE LIGHT SWITCH INSPECTION
REAR BRAKE LIGHT SWITCH INSPECTION
REAR BRAKE LIGHT SWITCH INSPECTION AND ADJUSTMENT
PARKING / REAR BRAKE LIGHT SWITCH INSPECTION
PARKING BRAKE SWITCH INSPECTION
BRAKE FLUID LEVEL CHECK
FRONT BRAKE HOSE INSPECTION
AIR BLEEDING FROM FRONT BRAKE FLUID CIRCUIT
BRAKE FLUID REPLACEMENT
FRONT BRAKE HOSE REMOVAL AND INSTALLATION
REAR BRAKE CABLE REMOVAL AND INSTALLATION
FRONT BRAKE MASTER CYLINDER COMPONENTS
FRONT BRAKE MASTER CYLINDER ASSEMBLY REMOVAL AND INSTALLATION
FRONT BRAKE MASTER CYLINDER / BRAKE LEVER DISASSEMBLY AND ASSEMBLY
FRONT BRAKE MASTER CYLINDER PARTS INSPECTION
PARKING / REAR BRAKE LEVER REMOVAL AND INSTALLATION
REAR BRAKE PEDAL CONSTRUCTION
REAR BRAKE PEDAL REMOVAL AND INSTALLATION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
FRONT BRAKES
PRECAUTIONS
PRECAUTIONS FOR FRONT BRAKES
REPAIR INSTRUCTIONS
FRONT BRAKE COMPONENTS
FRONT BRAKE PAD INSPECTION
FRONT BRAKE PAD REPLACEMENT
FRONT BRAKE CALIPER REMOVAL AND INSTALLATION
FRONT BRAKE CALIPER DISASSEMBLY AND ASSEMBLY
FRONT BRAKE CALIPER PARTS INSPECTION
FRONT BRAKE DISC REMOVAL AND INSTALLATION
FRONT BRAKE DISC INSPECTION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
REAR BRAKES
PRECAUTIONS
PRECAUTIONS FOR REAR BRAKE
SCHEMATIC AND ROUTING DIAGRAM
REAR BRAKE BREATHER HOSE ROUTING DIAGRAM
REPAIR INSTRUCTIONS
REAR BRAKE COMPONENTS
REAR BRAKE CONSTRUCTION
REAR BRAKE SHOE INSPECTION
REAR BRAKE DISASSEMBLY AND ASSEMBLY
REAR BRAKE RELATED PARTS INSPECTION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
PARKING BRAKE
SCHEMATIC AND ROUTING DIAGRAM
PARKING / REAR BRAKE CABLE ROUTING DIAGRAM
REPAIR INSTRUCTIONS
PARKING / REAR BRAKE LEVER COMPONENTS
PARKING / REAR BRAKE LIGHT SWITCH INSPECTION
PARKING BRAKE SWITCH INSPECTION
IGNITION / STARTER CONTROL RELAY (PARKING BRAKE RELAY) INSPECTION
PARKING / REAR BRAKE LEVER INSPECTION AND ADJUSTMENT
PARKING / REAR BRAKE LEVER REMOVAL AND INSTALLATION
PARKING / REAR BRAKE CABLE REMOVAL AND INSTALLATION
SPECIFICATIONS
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
05 TRANSMISSION / TRANSAXLE
PRECAUTIONS
PRECAUTIONS
PRECAUTIONS FOR TRANSMISSION / TRANSAXLE
AUTOMATIC TRANSMISSION
SCHEMATIC AND ROUTING DIAGRAM
DRIVE TRAIN OPERATION (LT-A400/F)
DIAGNOSTIC INFORMATION AND PROCEDURES
AUTOMATIC TRANSMISSION SYMPTOM DIAGNOSIS
REPAIR INSTRUCTIONS
AUTOMATIC TRANSMISSION COMPONENTS
V-BELT COOLING DUCT CONSTRUCTION
V-BELT COOLING DUCT REMOVAL AND INSTALLATION (LT-A400/F)
CLUTCH ENGAGEMENT AND LOCK-UP SPEED INSPECTION
V-BELT TYPE CONTINUOUSLY VARIABLE AUTOMATIC TRANSMISSION REMOVAL AND INSTALLATION
MOVABLE DRIVE FACE DISASSEMBLY AND ASSEMBLY
MOVABLE DRIVEN FACE DISASSEMBLY AND ASSEMBLY
DRIVE V-BELT INSPECTION
MOVABLE / FIXED DRIVE FACE PARTS INSPECTION
MOVABLE / FIXED DRIVEN FACE PARTS INSPECTION
CLUTCH SHOE REMOVAL AND INSTALLATION
V-BELT OUTER COVER BEARING REMOVAL AND INSTALLATION
V-BELT INNER COVER DISASSEMBLY AND ASSEMBLY
CLUTCH RELATED PARTS INSPECTION
SPECIFICATIONS
SERVICE DATA (LT-A400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
MANUAL TRANSMISSION
DIAGNOSTIC INFORMATION AND PROCEDURES
MANUAL TRANSMISSION SYMPTOM DIAGNOSIS (LT-F400/F)
REPAIR INSTRUCTIONS
TRANSMISSION COMPONENTS (LT-F400/F)
TRANSMISSION REMOVAL AND INSTALLATION (LT- F400/F)
TRANSMISSION CONSTRUCTION
COUNTERSHAFT GEAR / DRIVESHAFT GEAR DISASSEMBLY AND ASSEMBLY (LT-F400/F)
TRANSMISSION REVERSE GEARSHIFT CAM DISASSEMBLY AND ASSEMBLY (LT-F400/F)
TRANSMISSION RELATED PARTS INSPECTION (LT- F400/F)
GEAR POSITION (GP) SWITCH INSPECTION (LT-F400/ F)
GEAR POSITION (GP) SWITCH REMOVAL AND INSTALLATION (LT-F400/F)
GEAR POSITION (GP) SWITCH REMOVAL AND INSTALLATION (LT-A400/F)
GEARSHIFT LEVER REMOVAL AND INSTALLATION (LT- F400/F)
GEARSHIFT LEVER HEIGHT INSPECTION AND ADJUSTMENT (LT-F400/F)
GEARSHIFT SHAFT / GEARSHIFT CAM PLATE COMPONENTS (LT-F400/F)
GEARSHIFT SHAFT / GEARSHIFT CAM PLATE REMOVAL AND INSTALLATION (LT-F400/F)
GEARSHIFT LINKAGE INSPECTION (LT-F400/F)
GEARSHIFT SHAFT OIL SEAL REMOVAL AND INSTALLATION (LT-A400/F)
SPECIFICATIONS
SERVICE DATA (LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
CLUTCH
PRECAUTIONS
PRECAUTIONS FOR CLUTCH SYSTEM
DIAGNOSTIC INFORMATION AND PROCEDURES
CLUTCH SYSTEM SYMPTOM DIAGNOSIS
REPAIR INSTRUCTIONS
CLUTCH COMPONENTS (LT-F400/F)
CLUTCH REMOVAL AND INSTALLATION (LT-F400/F)
CLUTCH RELATED PARTS INSPECTION (LT-F400/F)
CLUTCH COVER DISASSEMBLY AND ASSEMBLY (LT- F400/F)
CLUTCH RELEASE ROLLER INSPECTION (LT-F400/F)
SPECIFICATIONS
SERVICE DATA (LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
06 STEERING
PRECAUTIONS
PRECAUTIONS
PRECAUTIONS FOR STEERING
STEERING GENERAL DIAGNOSIS
DIAGNOSTIC INFORMATION AND PROCEDURES
STEERING SYMPTOM DIAGNOSIS
STEERING / HANDLEBAR
REPAIR INSTRUCTIONS
STEERING / HANDLEBARS COMPONENTS
STEERING ASSEMBLY CONSTRUCTION
HANDLEBARS REMOVAL AND INSTALLATION
HANDLEBARS INSPECTION
STEERING SHAFT / TIE-ROD REMOVAL AND INSTALLATION
STEERING PARTS INSPECTION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
SPECIAL TOOL
09 BODY AND ACCESSORIES
PRECAUTIONS
PRECAUTIONS
PRECAUTIONS FOR ELECTRICAL SYSTEM
COMPONENT LOCATION
ELECTRICAL COMPONENTS LOCATION
WIRING SYSTEMS
SCHEMATIC AND ROUTING DIAGRAM
WIRING DIAGRAM
WIRING HARNESS ROUTING DIAGRAM
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
LIGHTING SYSTEMS
REPAIR INSTRUCTIONS
HEADLIGHT CONSTRUCTION
FRONT SIDE REFLECTOR CONSTRUCTION
HEADLIGHT COMPONENTS
HEADLIGHT REMOVAL AND INSTALLATION
HEADLIGHT BULB REPLACEMENT
HEADLIGHT BEAM ADJUSTMENT
REAR COMBINATION LIGHT COMPONENTS
REAR COMBINATION LIGHT REMOVAL AND INSTALLATION
REAR COMBINATION LIGHT BULB REPLACEMENT
REVERSING LIGHT BULB REPLACEMENT (FOR P-17)
REVERSING LIGHT RELAY INSPECTION (FOR P-17)
DIMMER SWITCH INSPECTION
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOL
COMBINATION METER / FUEL METER / HORN
REPAIR INSTRUCTIONS
SPEEDOMETER COMPONENTS
SPEEDOMETER REMOVAL AND INSTALLATION
SPEEDOMETER DISASSEMBLY AND ASSEMBLY
SPEEDOMETER LIGHT BULB / INDICATOR LIGHT BULB REPLACEMENT
IGNITION SWITCH INSPECTION
IGNITION SWITCH REMOVAL AND INSTALLATION
HORN INSPECTION (FOR P-17, 24)
HORN REMOVAL AND INSTALLATION (FOR P-17, 24)
SPECIFICATIONS
SERVICE DATA (LT-A400/F, LT-F400/F)
SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOL
EXTERIOR PARTS
REPAIR INSTRUCTIONS
REAR FENDER HEAT SHIELD CONSTRUCTION
FASTENER REMOVAL AND INSTALLATION
EXTERIOR PARTS REMOVAL AND INSTALLATION
BODY STRUCTURE
REPAIR INSTRUCTIONS
BODY FRAME CONSTRUCTION
FOOTREST CONSTRUCTION
FOOTREST REMOVAL AND INSTALLATION
CARRIER CONSTRUCTION
FRONT CARRIER REMOVAL AND INSTALLATION
REAR CARRIER REMOVAL AND INSTALLATION
FRONT GRIP BAR CONSTRUCTION
FRONT GRIP BAR REMOVAL AND INSTALLATION
TRAILER TOWING REMOVAL AND INSTRUCTION
SPECIFICATIONS
TIGHTENING TORQUE SPECIFICATIONS
SPECIAL TOOLS AND EQUIPMENT
RECOMMENDED SERVICE MATERIAL
10 LT-A400F / LT-F400F K9 (’09 MODELS)
SPECIFICATIONS (FOR LT-A400/F)
SPECIFICATIONS (FOR LT-F400/F)
SERVICE DATA (FOR LT-A400/F)
SERVICE DATA (FOR LT-F400/F)
FRONT SUSPENSION

 

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Suzuki LT-A400/F, LT-F400/F KingQuad Repair Service Manual 2008-2009.pdf

Source : Sitelux.com

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