Suzuki LT-A500XP/Z KingQuad Repair Service Manual 2009

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This workshop repair service manual PDF download for the 2009 Suzuki LT-A500XP/Z KingQuad has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

SUZUKI LT-A500XP (2009-model)

TABLE OF CONTENTS :

Precautions
General Information
Engine
Suspension
Driveline / Axle
Brake
Transmission / Transaxle
Steering
Body and Accessories

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 99500-44080-03E
Total Pages : 624

This service manual has been produced primarily for experienced mechanics whose job is to inspect, adjust, repair and service Suzuki Vehicles. Apprentice mechanics and “do it yourself” mechanics will also find this manual to be an extremely useful guide.

This service manual, repair manual, workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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FOREWORD
TABLE OF CONTENTS
00 Precautions
Precautions
Precautions
Warning / Caution / Note
General Precautions
Precautions for Electrical Circuit Service
0 General Information
General Information
General Description
Symbols
Abbreviations
SAE-to-Former SUZUKI Term
Vehicle Side View
Vehicle Identification Number
Fuel and Oil Recommendation
Engine Coolant Recommendation
BREAK-IN Procedures
Country and Area Codes
Wire Color Symbols
Warning, Caution and Information Labels Location
Component Location
Electrical Components Location
Specifications
Specifications
Special Tools and Equipment
Special Tool
Maintenance and Lubrication
Precautions
Precautions for Maintenance
General Description
Recommended Fluids and Lubricants
Scheduled Maintenance
Periodic Maintenance Schedule Chart
Lubrication Points
Repair Instructions
Air Cleaner Element Inspection and Cleaning
Exhaust Pipe Bolt and Muffler Bolt Inspection
Valve Clearance Inspection and Adjustment
Spark Plug Replacement
Spark Plug Inspection and Cleaning
Spark Arrester Cleaning
Fuel Line Inspection
Engine Oil and Filter Replacement
Front Differential Gear Oil Inspection
Front Differential Gear Oil Replacement
Final Gear Oil Inspection
Final Gear Oil Replacement
Throttle Cable Play Inspection and Adjustment
Throttle Body Inspection
Cooling System Inspection
Drive V-belt Inspection and Replacement
Drive Shaft Boots Inspection
Front Brake System Inspection
Rear Brake Pedal / Rear Brake (Parking Brake) Lever Inspection and Adjustment
Rear Brake Friction Plate Wear Limit Inspection
Tire Inspection
Steering System Inspection
Toe Adjustment
Suspensions Inspection
Chassis Bolt and Nut Inspection
Compression Pressure Check
Oil Pressure Check
SDS Check
Automatic Clutch Inspection
Specifications
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Service Data
Specifications
Service Data
Tightening Torque List
01 Engine
Precautions
Precautions
Precautions for Engine
Engine General Information and Diagnosis
General Description
Injection Timing Description
Schematic and Routing Diagram
FI System Wiring Diagram
Terminal Alignment of ECM Coupler
Component Location
FI System Parts Location
Diagnostic Information and Procedures
Engine Symptom Diagnosis
Self-Diagnostic Procedures
Use of SDS Diagnosis Reset Procedures
Show Data When Trouble (Displaying Data at the Time of DTC)
SDS Check
DTC Table
Fail-Safe Function Table
FI System Troubleshooting
Malfunction Code and Defective Condition Table
DTC “C12” (P0335): CKP Sensor Circuit Malfunction
DTC “C13” (P0105-H/L): IAP Sensor Circuit Malfunction
DTC “C14” (P0120-H/L): TP Sensor Circuit Malfunction
DTC “C15” (P0115-H/L): ECT Sensor Circuit Malfunction
DTC “C20” (P1752): Diff-lock Relay Circuit Malfunction
DTC “C21” (P0110-H/L): IAT Sensor Circuit Malfunction
DTC “C23” (P1651-H/L): TO Sensor Circuit Malfunction
DTC “C24” (P0351): Ignition Coil Circuit Malfunction
DTC “C32” (P0201): Fuel Injector Circuit Malfunction
DTC “C40” (P0505-H/L): ISC Valve Circuit Malfunction
DTC “C41” (P230-H/L): FP Relay Circuit Malfunction
Specifications
Service Data
Special Tools and Equipment
Special Tool
Emission Control Devices
Precautions
Precautions for Emission Control Devices
Repair Instructions
Crankcase Breather (PCV) Hose Inspection
Crankcase Breather (PCV) Hose Removal and Installation
Engine Electrical Devices
Precautions
Precautions for Engine Electrical Device
Component Location
Engine Electrical Components Location
Diagnostic Information and Procedures
Engine Symptom Diagnosis
Repair Instructions
ECM Removal and Installation
CKP Sensor Inspection
CKP Sensor Removal and Installation
IAP / TP / IAT Sensor Inspection
IAP / TP / IAT Sensor Removal and Installation
ECT Sensor Removal and Installation
ECT Sensor Inspection
TO Sensor Inspection
TO Sensor Removal and Installation
ISC Valve Inspection
ISC Valve Removal and Installation
GP Switch Inspection
GP Switch Removal and Installation
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Special Tool
Engine Mechanical
Schematic and Routing Diagram
Throttle Cable Routing Diagram
Diagnostic Information and Procedures
Engine Mechanical Symptom Diagnosis
Compression Pressure Check
Repair Instructions
Engine Components Removable with the Engine in Place
Air Cleaner Element Removal and Installation
Air Cleaner Element Inspection and Cleaning
Air Cleaner Inlet Sheet Construction
Air Cleaner Inlet Sheet Removal and Installation
Air Cleaner Box Removal and Installation
Throttle Cable Removal and Installation
Throttle Cable Inspection
Throttle Cable Play Inspection and Adjustment
Throttle Body Components
Throttle Body Construction
Throttle Body Removal and Installation
Throttle Body Disassembly and Assembly
Throttle Body Inspection and Cleaning
Engine Assembly Removal
Engine Assembly Installation
Engine Top Side Disassembly
Engine Top Side Assembly
Valve Clearance Inspection and Adjustment
Camshaft Inspection
Camshaft Sprocket Inspection
Cam Chain Tension Adjuster Inspection
Cam Chain Guide Inspection
Cam Chain Tensioner Inspection
Cylinder Inspection
Piston Ring Removal and Installation
Piston and Piston Ring Inspection
Cylinder Head Cover Disassembly and Assembly
Cylinder Head Cover Related Parts Inspection
Cylinder Head Disassembly and Assembly
Cylinder Head Related Parts Inspection
Valve Guide Replacement
Valve Seat Repair
Engine Bottom Side Disassembly
Engine Bottom Side Assembly
Conrod and Crankshaft Inspection
Width Between Crankshaft Webs
Crankshaft Oil Seal and Driveshaft Spacer Oil Seal Inspection
Bearing (Crankcase and Generator Cover) Inspection
Oil Seal / Bearing (Crankcase and Generator Cover) Removal and Installation
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Engine Lubrication System
Precautions
Precautions for Engine Oil
Schematic and Routing Diagram
Engine Lubrication System Chart Diagram
Engine Lubrication Circuit Diagram
Diagnostic Information and Procedures
Engine Lubrication Symptom Diagnosis
Oil Pressure Check
Repair Instructions
Engine Oil and Filter Replacement
Engine Oil Level Inspection
Oil Sump Filter Removal and Installation
Oil Sump Filter Inspection and Cleaning
Oil Jet Removal and Installation
Oil Pump Construction
Oil Jet Inspection
Oil Pump Removal and Installation
Oil Pump Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Engine Cooling System
Precautions
Precautions for Engine Cooling System
Precautions for Engine Coolant
General Description
Engine Coolant Description
Schematic and Routing Diagram
Cooling Circuit Diagram
Water Hose Routing Diagram
Diagnostic Information and Procedures
Engine Cooling Symptom Diagnosis
Repair Instructions
Cooling Circuit Inspection
Radiator Cap Inspection
Radiator Inspection and Cleaning
Radiator / Cooling Fan Assembly Removal and Installation
Water Hose Removal and Installation
Cooling Fan Inspection
Radiator Reservoir Tank Removal and Installation
Radiator Reservoir Tank Inspection
Water Hose Inspection
ECT Sensor Removal and Installation
ECT Sensor Inspection
Cooling Fan Thermo-switch Removal and Installation
Cooling Fan Thermo-switch Inspection
Thermostat Removal and Installation
Thermostat Inspection
Water Pump Components
Water Pump Removal and Installation
Water Pump Disassembly and Assembly
Water Pump Related Parts Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Fuel System
Precautions
Precautions for Fuel System
General Description
Fuel System Description
Schematic and Routing Diagram
Fuel Hose Routing Diagram
Fuel Tank Breather Hose Routing Diagram
Diagnostic Information and Procedures
Fuel System Diagnosis
Repair Instructions
Fuel Pressure Inspection
Fuel Pump Inspection
Fuel Discharge Amount Inspection
Fuel Pump Relay Inspection
Fuel Hose Inspection
Fuel Feed Hose Removal and Installation
Fuel Level Gauge Inspection
Fuel Level Indicator Inspection
Fuel Tank Removal and Installation
Fuel Pump Components
Fuel Pump Assembly Removal and Installation
Fuel Pump Disassembly and Assembly
Fuel Mesh Filter Inspection and Cleaning
Fuel Injector Inspection and Cleaning
Fuel Injector / Fuel Delivery Pipe Removal and Installation
Fuel Tank Pressure Control (FTPC) Valve Removal and Installation
Fuel Tank Pressure Control (FTPC) Valve Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Special Tool
Ignition System
General Description
Override Switch Description
Schematic and Routing Diagram
Ignition System Diagram
Ignition System Components Location
Diagnostic Information and Procedures
Ignition System Symptom Diagnosis
No Spark or Poor Spark
Repair Instructions
Spark Plug Cap and Spark Plug Removal and Installation
Spark Plug Inspection and Cleaning
Ignition Coil and Plug Cap Inspection
Ignition Coil Removal and Installation
CKP Sensor Inspection
CKP Sensor Removal and Installation
Engine Stop Switch Inspection
Ignition Switch Inspection
Ignition Switch Removal and Installation
Override Switch Inspection
Emergency Switch Inspection (For P-17)
Emergency Switch Removal and Installation (For P-17)
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Special Tool
Starting System
Schematic and Routing Diagram
Starting System Diagram
Component Location
Starting System Components Location
Diagnostic Information and Procedures
Starting System Symptom Diagnosis
Starter Motor will not Run
Starter Motor Runs but Does not Crank the Engine
Engine Does not Turn Though the Starter Motor Runs
Repair Instructions
Starter Motor Components
Starter Motor Removal and Installation
Starter Motor Disassembly and Assembly
Starter Motor Related Parts Inspection
Starter Relay Removal and Installation
Starter Relay Inspection
Neutral Relay Removal and Installation
Neutral Relay Inspection
Neutral Relay Diode Inspection
Parking Brake Relay Removal and Installation
Parking Brake Relay Inspection
Parking / Rear Brake Switch Inspection
Gear Position Switch Inspection
Starter Idle Gear / Starter Clutch Removal and Installation
Starter Driven Gear Bearing Removal and Installation
Starter Related Parts Inspection
Starter Button Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Charging System
Schematic and Routing Diagram
Charging System Diagram
Component Location
Charging System Components Location
Diagnostic Information and Procedures
Charging System Symptom Diagnosis
Battery Runs Down Quickly
Repair Instructions
Battery Current Leakage Inspection
Regulated Voltage Inspection
Generator Inspection
Generator Removal and Installation
Regulator / Rectifier Inspection
Battery Components
Battery Charging
Battery Removal and Installation
Battery Visual Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Exhaust System
Precautions
Precautions for Exhaust System
Repair Instructions
Exhaust System Construction
Exhaust Pipe / Muffler Removal and Installation
Exhaust System Inspection
Spark Arrester Inspection
Specifications
Tightening Torque Specifications
02 Suspension
Precautions
Precautions
Precautions for Suspension
Suspension General Diagnosis
Diagnostic Information and Procedures
Suspension and Wheel Symptom Diagnosis
Front Suspension
Repair Instructions
Front Suspension Components
Front Suspension Assembly Construction
Front Shock Absorber Removal and Installation
Front Suspension Inspection
Front Shock Absorber Inspection
Spring Pre-load Adjustment
Front Wheel Hub / Steering Knuckle Removal and Installation
Front Hub Bearing Inspection
Front Hub Bearing Removal and Installation
Front Suspension Upper / Lower Arm Removal and Installation
Steering Knuckle End Inspection
Steering Knuckle End Removal and Installation
Front Suspension Arm Related Parts Inspection
Front Suspension Upper Arm Bushing and Inner Dust Seal Removal and Installation
Front Suspension Lower Arm Bushing Removal and Installation
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Rear Suspension
Repair Instructions
Rear Suspension Components
Rear Suspension Assembly Construction
Rear Shock Absorber Removal and Installation
Rear Suspension Inspection
Rear Shock Absorber Inspection
Spring Pre-load Adjustment
Rear Wheel Hub / Suspension Knuckle Removal and Installation
Rear Hub Bearing Inspection
Rear Hub Bearing Removal and Installation
Rear Suspension Arm Upper / Lower Removal and Installation
Rear Suspension Arm Related Parts Inspection
Rear Suspension Upper Arm Bushing and Inner Dust Seal Removal and Installation
Rear Suspension Lower Arm Bushing and Inner Dust Seal Removal and Installation
Rear Suspension Knuckle Bushing and Inner Dust Seal Removal and Installation
Rear Stabilizer Removal and Installation
Stabilizer Parts Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Wheels and Tires
Precautions
Precautions for Wheel and Tire
Repair Instructions
Front and Rear Wheel Components
Front / Rear Wheel Removal and Installation
Tire Removal and Installation
Specifications
Service Data
Tightening Torque Specifications
03 Driveline / Axle
Precautions
Precautions
Precautions for Driveline / Axle
Drive Chain / Drive Train / Drive Shaft
Diagnostic Information and Procedures
Drive Shaft Symptom Diagnosis
Repair Instructions
Front Drive Shaft Components
Front Drive Shaft Assembly Removal and Installation
Front Drive Shaft Disassembly and Assembly
Front Drive Shaft Inspection
Rear Drive Shaft Components
Rear Drive Shaft Assembly Removal and Installation
Rear Drive Shaft Disassembly and Assembly
Rear Drive Shaft Inspection
Special Tools and Equipment
Recommended Service Material
Special Tool
Differential
Diagnostic Information and Procedures
Drive Train Symptom Diagnosis
DTC “C20” (P1752) Diff-lock Relay Circuit Malfunction
Repair Instructions
Front Drive (Differential) Components
Front Drive (Differential) Construction
Front Drive (Differential) Gear Oil Level Inspection
Front Drive (Differential) Gear Oil Replacement
Front Drive (Differential) Assembly Removal and Installation
Front Drive (Differential) Assembly Disassembly and Assembly
Front Drive (Differential) Related Parts Inspection
Breather Rubber Case Inspection
Front Drive (Differential) Gear Shim Inspection and Adjustment
2WD / 4WD / Diff-lock System Inspection
Rear Drive Breather Hose Routing Diagram
Final Gear Components
Final Gear Construction
Final Gear Oil Level Inspection
Final Gear Oil Replacement
Final Gear Assembly Removal and Installation
Final Gear Assembly Disassembly and Assembly
Final Gear Related Parts Inspection
Final Gear Shim Inspection and Selection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Transfer
Diagnostic Information and Procedures
Transfer Symptom Diagnosis
Repair Instructions
Transfer Components
Transfer Removal and Installation
Transfer Construction
Transfer Disassembly and Assembly
Transfer Related Bearing Removal and Installation
Transfer Related Parts Inspection
Gearshift Cam Components
Gearshift System Construction
Gearshift Cam Disassembly and Assembly
Gear Position (GP) Switch Inspection
Gear Position (GP) Switch Removal and Installation
HI / LO Position Diode Inspection
Gearshift Shaft No. 2 / Gearshift Cam Plate Removal and Installation
Gearshift Linkage Inspection
Gearshift Shaft Oil Seal Removal and Installation
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Propeller Shafts
Repair Instructions
Front Output Shaft Components
Front Output Shaft Removal and Installation
Front Output Shaft Disassembly and Assembly
Front Output Shaft Related Parts Inspection
Rear Output Shaft Components
Rear Output Shaft / Drive Bevel Gear Removal and Installation
Rear Output Shaft Disassembly and Assembly
Rear Output Shaft Related Parts Inspection
Driven / Drive Bevel Gear Shim Inspection and Adjustment
Front Propeller Shaft Components
Front Propeller Shaft Removal and Installation
Front Propeller Shaft Related Parts Inspection
Rear Propeller Shaft Components
Rear Propeller Shaft Removal and Installation
Rear Propeller Shaft Related Parts Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
04 Brake
Precautions
Precautions
Precautions for Brake System
Brake Fluid Information
Brake Control System and Diagnosis
Schematic and Routing Diagram
Front Brake Hose Routing Diagram
Rear Brake Cable Routing Diagram
Diagnostic Information and Procedures
Brake Symptom Diagnosis
Repair Instructions
Brake Pedal Height Inspection and Adjustment
Front Brake Light Switch Inspection
Rear Brake Light Switch Inspection
Rear Brake Light Switch Inspection and Adjustment
Parking / Rear Brake Light Switch Inspection
Parking / Rear Brake Lever Switch Inspection
Brake Fluid Level Check
Front Brake Hose Inspection
Air Bleeding from Front Brake Fluid Circuit
Brake Fluid Replacement
Front Brake Hose Removal and Installation
Rear Brake Cable Removal and Installation
Front Brake Master Cylinder Components
Front Brake Master Cylinder Assembly Removal and Installation
Front Brake Master Cylinder / Brake Lever Disassembly and Assembly
Front Brake Master Cylinder Parts Inspection
Rear Brake Pedal Construction
Rear Brake Pedal Removal and Installation
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Front Brakes
Precautions
Precautions for Front Brakes
Repair Instructions
Front Brake Components
Front Brake Pad Inspection
Front Brake Pad Replacement
Front Brake Caliper Removal and Installation
Front Brake Caliper Disassembly and Assembly
Front Brake Caliper Parts Inspection
Front Brake Disc Removal and Installation
Front Brake Disc Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Rear Brakes
Precautions
Precautions for Rear Brake
Repair Instructions
Rear Brake Components
Rear Brake Friction Plate Inspection
Rear Brake Friction Plate Replacement
Rear Brake Assembly Removal and Installation
Rear Brake Disassembly and Assembly
Rear Brake Parts Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Parking Brake
Schematic and Routing Diagram
Parking / Rear Brake Cable Routing Diagram
Repair Instructions
Parking / Rear Brake Inspection and Adjustment
Parking / Rear Brake Cable Removal and Installation
Parking / Rear Brake Lever Components
Parking / Rear Brake Lever Removal and Installation
Parking / Rear Brake Light Switch Inspection
Parking / Rear Brake Relay Inspection
Specifications
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
05 Transmission / Transaxle
Precautions
Precautions
Precautions for Transmission / Transaxle
Automatic Transmission
Schematic and Routing Diagram
Drive Train System
Diagnostic Information and Procedures
Automatic Transmission Symptom Diagnosis
Repair Instructions
Automatic Transmission Components
V-belt Cooling Duct Construction
V-belt Cooling Duct Removal and Installation
Clutch Engagement and Lock-up Speed Inspection
V-belt Type Continuously Variable Automatic Transmission Removal and Installation
Movable Drive Face Disassembly and Assembly
Movable Driven Face Disassembly and Assembly
Drive V-belt Inspection
Movable / Fixed Drive Face Parts Inspection
Movable / Fixed Driven Face Parts Inspection
Clutch Shoe Removal and Installation
Clutch Cover Disassembly and Assembly
Clutch Related Parts Inspection
Movable Drive Face Cover Disassembly and Assembly
Movable Driven Face Cover Parts Inspection
Shift Lever Assembly Components
Gearshift Knob Removal and Installation
Shift Lever Assembly Removal and Installation
Shift Lever Disassembly and Assembly
Shift Rod Adjustment
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
06 Steering
Precautions
Precautions
Precautions for Steering
Steering General Diagnosis
Diagnostic Information and Procedures
Steering Symptom Diagnosis
Steering / Handlebar
Repair Instructions
Steering / Handlebars Components
Steering / Handlebars Assembly Construction
Handlebars Removal and Installation
Handlebars Inspection
Steering Shaft Removal and Installation
Tie-rod / Tie-rod End Removal and Installation
Steering Related Parts Inspection
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Power Assisted Steering System
Precautions
Precautions for EPS
P/S System Note
Precautions in Diagnosing Troubles
General Description
P/S System Description
EPS Diagnosis General Description
Self Diagnostic System Description
Fail-safe Function Description
Schematic and Routing Diagram
EPS Wiring Diagram
EPS Control Unit Diagram
EPS System Wiring Harness Routing Diagram
Component Location
EPS Components Location
Diagnostic Information and Procedures
EPS Troubleshooting
Pre-diagnosis Inspection
EPS System Check
DTC (Diagnostic Trouble Code) Output
DTC (Diagnostic Trouble Code) Deleting
SDS Check
DTC Table
DTC “C1111”: Torque Sensor (Main) Circuit Malfunction
DTC “C1113”: Torque Sensor (Main / Sub) Circuit Correlation Malfunction
DTC “C1114”: Torque Sensor Power Supply Circuit Malfunction
DTC “C1115”: Torque Sensor (Sub) Circuit Malfunction
DTC “C1121”: Vehicle Speed Signal Circuit Malfunction
DTC “C1122”: Engine Speed Signal Circuit Malfunction
DTC “C1141”, “C1142”, “C1143”, “C1145” EPS Motor Circuit Malfunction
DTC “C1153” EPS Control Unit Supply Voltage Circuit Malfunction
DTC “C1152”, “C1154”, “C1155” EPS Control Unit Malfunction
Repair Instructions
EPS Control Unit Construction
EPS Control Unit Removal and Installation
EPS Body Assembly Components
EPS Body Assembly Removal and Installation
EPS Motor Inspection
Specifications
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
09 Body and Accessories
Precautions
Precautions
Precautions for Electrical System
Component Location
Electrical Components Location
Wiring Systems
Schematic and Routing Diagram
Wiring Diagram
Wiring Harness Routing Diagram
Specifications
Service Data
Tightening Torque Specifications
Lighting Systems
Repair Instructions
Headlight Components
Headlight Removal and Installation
Headlight Bulb Replacement
Headlight Beam Adjustment
Rear Combination Light components
Rear Combination Light Removal and Installation
Rear Combination Light Bulb Replacement
Reversing Light Bulb Replacement (For P-17)
Reversing Light Relay Inspection (For P-17)
Dimmer Switch Inspection
Specifications
Service Data
Special Tools and Equipment
Special Tool
Combination Meter / Fuel Meter / Horn
General Description
Combination Meter System Description
Repair Instructions
Combination Meter Components
Combination Meter Removal and Installation
Combination Meter Disassembly and Assembly
Combination Meter Inspection
Engine Coolant Temperature Indicator Light Inspection
Engine Coolant Temperature Removal and Installation
Fuel Level Indicator Inspection
Fuel Level Gauge Inspection
Speedometer Inspection
Speed Sensor Removal and Installation
Speed Sensor Inspection
Ignition Switch Inspection
Ignition Switch Removal and Installation
Horn Inspection (For P-17, 24)
Horn Removal and Installation (For P-17, 24)
Specifications
Service Data
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material
Special Tool
Exterior Parts
Repair Instructions
Exterior Parts Construction
Rear Fender Heat Shield Construction
Fuel Tank Lower Cover Heat Shield Installation
Fastener Removal and Installation
Front Side Exterior Parts Removal and Installation
Rear Side Exterior Parts Removal and Installation
Seat Removal and Installation
Under Cover Components
Under Cover Removal and Installation
Body Structure
Repair Instructions
Body Frame Construction
Footrest Construction
Footrest Removal and Installation
Carrier Construction
Front Carrier Removal and Installation
Rear Carrier Removal and Installation
Front Grip Bar Construction
Front Grip Bar Removal and Installation
Trailer Towing Construction
Trailer Towing Removal and Instruction
Specifications
Tightening Torque Specifications
Special Tools and Equipment
Recommended Service Material

 

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Suzuki LT-A500XP/Z KingQuad Repair Service Manual 2009.pdf

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