Terex TG230 Motor Grader Maintenance Instructions

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Terex TG230 Motor Grader Maintenance Instructions

This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the TG230 Terex Motor Grader. It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.

TABLE OF CONTENTS :

Preface 1
Safety regulations 2
Running-in period 3
Drive engine 4
Cooling system 5
Air filter system 6
Powershift transmission 7
Battery 8
Rear axle 9
Front axle 10
Braking system 11
Moldboard assembly 12
Hydraulic working system 13
Articulated frame joint and articulated steering cylinder 14
Lubrication of the grading plate 15
Rear ripper 16
Changing the tyres 17
Electrical system 18
Lubricants, fuels, filling quantities 19
Lubricants 20
Diesel fuels 21
Long-term coolants 22
Winter operation 23
Shutting the machine down for a longer period 24
Maintenance and inspection plan 25

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Product Code : 15504381
Total Pages : 64

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This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, operating manual, maintenance manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.

Preface 1
Safety regulations 2
Running-in period 3
Drive engine 4
Daily Maintenance Procedures 4.1
Daily Maintenance Procedures – Overview 4.1.1
Crankcase Breather Tube 4.1.2
Fuel-Water Separator 4.1.3
Lubricating Oil Level 4.1.4
Coolant Level 4.1.5
Drive Belts 4.1.6
Maintenance Procedures at 250 hours or 3 months 4.2
Air Cleaner Restriction 4.2.1
Charge-Air Cooler 4.2.2
Charge-Air Piping 4.2.3
Radiator Hoses 4.2.4
Air Intake Piping 4.2.5
Fan, Cooling 4.2.6
Maintenance Procedures at 500 hours or 6 months 4.3
Cooling System 4.3.1
Fuel Filter (Spin-On Type) 4.3.2
Lubricating Oil and Filters 4.3.3
Maintenance Procedures at 1000 hours or 1 year 4.4
Cooling Fan Belt Tensioner 4.4.1
Fan Hub, Belt Driven 4.4.2
Maintenance Procedures at 2000 hours or 2 years 4.5
Cooling System 4.5.1

Cooling system 5
Checking the coolant level 5.1
External cleaning of the cooler 5.2

Air filter system 6
Air filter 6.1
Replacement, removal and insertion of the filter insert 6.1.1
Blowing-off the filter insert 6.1.2
Checking the filter insert 6.1.3
Replacement of safety cartridge 6.1.4

Powershift transmission 7
Gear type 6 WG 210 7.1

Battery 8

Rear axle 9
Checking the oil levels 9.1
Exchange of oil at the rear axle 9.2
Drive shafts 9.3

Front axle 10

Braking system 11
Parking brake 11.1
Bleeding the brake 11.2
Servicing the wheel brake 11.3
Notes on vehicle relocation or emergency towing 11.4

Moldboard assembly 12
Lubricating the moldboard assembly 12.1
Greasing the moldboard assembly 12.2
Readjustment the blade guide 12.3
Readjustment the circle 12.4
Circle drive 12.5

Hydraulic working system 13
Checking oil level 13.1
Refilling with oil 13.2
Changing the oil 13.3
Replacement of the hydraulic filter 13.4
Replacement of the filter cartridge of the backflow filter 13.4.1
High-pressure filter cleaning 13.4.2
Replace the filter cartridge of the high-pressure filter 13.4.2.1

Articulated frame joint and articulated steering cylinder 14

Lubrication of the grading plate 15

Rear ripper 16

Changing the tyres 17
Tyre Ballast (Option) 17.1
How to use the combined „WASSER-BOY“ water filler and drainage unit 17.1.1

Electrical system 18
Electrical system on the machine 18.1
Electrical symbols 18.2

Lubricants, fuels, filling quantities 19

Lubricants 20

Diesel fuels 21

Long-term coolants 22

Winter operation 23

Shutting the machine down for a longer period 24

Maintenance and inspection plan 25

 

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Terex TG230 Motor Grader Maintenance Instructions.pdf

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