Vibromax 405, 605, 606 Single Drum Roller Repair Service Manual

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This service manual PDF download for the 405, 605, 606 Vibromax Single Drum Roller has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

Vibromax Single Drum Roller
Models 405, 605, 606

TABLE OF CONTENTS :

SECTION ONE – GENERAL INFORMATION
SECTION TWO – ENGINE
SECTION THREE – ELECTRICAL
SECTION FOUR – HYDRAULIC
SECTION FIVE – POWER TRAIN
SECTION SIX – PARKING BRAKE SYSTEM
SECTION SEVEN – VIBRATION SYSTEM
SECTION EIGHT – STEERING SYSTEM
SECTION NINE – CHASSIS
SECTION TEN – ATTACHMENTS

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9803/9708 – SM85005
Total Pages : 302

This JCB Vibromax service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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SECTION ONE – GENERAL INFORMATION
MACHINE DESCRIPTION
SERIAL NUMBERS
IDENTIFYING MACHINE COMPONENTS
FLUID SPECIFICATIONS – 405
FLUID SPECIFICATIONS – 605
FLUID SPECIFICATIONS – 606
MACHINE SPECIFICATIONS
Model 405
Model 605
Model 606
STANDARD TORQUE DATA
DIESEL FUEL SPECIFICATION
ENGINE OIL SPECIFICATION
SAFETY, GENERAL
SPARK ARRESTER
SAFETY, PERSONAL
SAFETY, MACHINE OPERATION
SAFETY, MAINTENANCE
SAFETY, DECALS

SECTION TWO – ENGINE
ENGINE DATA
CUMMINS ENGINE WARRANTY
ENGINE REMOVAL

SECTION THREE – ELECTRICAL
GENERAL INFORMATION
FUSE LOCATION
RELAY LOCATION
INSTRUMENT PANEL
UNDERSTANDING ELECTRICAL SCHEMATICS
UNDERSTANDING RELAYS
VIBROMAX RELAYS
STARTER/CHARGING CIRCUIT
UNDERSTANDING BATTERIES
BATTERY DIAGNOSTICS
UNDERSTANDING ALTERNATORS
CHARGING SYSTEM DIAGNOSTICS
VOLTAGE CHECKS AT ALTERNATOR
SYSTEM LEAKAGE
CIRCUIT WIRING TEST
MEASURING ALTERNATOR OUTPUT
UNDERSTANDING STARTERS
STARTER SOLENOID
STARTER SYSTEM DIAGNOSTICS
SOLENOID CIRCUIT TEST
STARTER CIRCUIT WIRING TEST
STARTER MOTOR TEST
INSTRUMENTATION PANEL
EMERGENCY STOP SWITCH/ BRAKE SWITCH
HIGH SPEED CIRCUIT
VIBRATION CIRCUIT
LIGHTING CIRCUIT
WORK LIGHTS, ACCESSORY PLUG, HEATER AND WIPERS
ELECTRICAL SCHEMATICS
CAB WIRING
DA WATER SYSTEM ELECTRICAL
WIRE HARNESS 7241/80315 (0)
WIRE CHART 7241/80315 (0)
405 REAR HARNESS 7210/80510
WIRE CHART 7210/80510
605 REAR HARNESS 7221/80510
WIRE CHART 7221/80510

SECTION FOUR – HYDRAULIC
405 HYD. COOLER LINES
605 HYD. COOLER LINES
405 HYD. DRAIN LINES
605 HYD. DRAIN LINES
405 HYD. CHARGE SYSTEM
605 HYD. CHARGE SYSTEM
405 HYD. TEST STATION
605 HYD. TEST STATION
HYDRAULIC TEST FITTINGS
405 PROPULSION SYSTEM
605 PROPULSION SYSTEM
PROPULSION SCHEMATIC
PROPULSION SYSTEM DIAGNOSTICS
INTERNAL LEAKAGE
405 VIBRATION SYSTEM
605 VIBRATION SYSTEM
VIBRATION FREQUENCY
VIBRATION AMPLITUDE
VIBRATORY SYSTEM DIAGNOSTICS
405 STEERING SYSTEM
605 STEERING SYSTEM
STEERING SYSTEM SCHEMATIC
405 PARKING BRAKE SYSTEM
605 PARKING BRAKE SYSTEM
PARKING BRAKE SCHEMATIC
TOWING YOUR MACHINE
TOWING PROCEDURE
405 DIFFERENTIAL LOCK SYSTEM
605 DIFFERENTIAL LOCK SYSTEM
DIFFERENTIAL LOCK SCHEMATIC
405 HYDRAULIC COMPONENTS
405 HYDRAULIC SCHEMATIC
605 HYDRAULIC COMPONENTS
605 HYDRAULIC SCHEMATIC

SECTION FIVE – POWER TRAIN
GENERAL INFORMATION
OPERATION
405 SPETH AXLE
405 DIFFERENTIAL GEARS
405 INTERMEDIATE GEARS
405 AXLE PLANETARY
605 SPETH AXLE
605/606 AXLE REPAIRS
REAR AXLE REMOVAL
REAR AXLE INSTALLATION
AXLE TUBE DISASSEMBLY
PLANETARY & TUBE DISSASSEMBLY
PLANETARY & TUBE ASSEMBLY
605 INTERMEDIATE GEARS
INTERMEDIATE GEAR DISASSEMBLY
INTERMEDIATE GEAR ASSEMBLY
605 DIFFERENTIAL GEARS
405 DRUM ASSEMBLY
605 DRUM ASSEMBLY
DRUM REMOVAL
DRUM INSTALLATION
RIGHT SIDE BEARING COVER
DRUM DRIVE BEARING REMOVAL
DRUM DRIVE BEARING ASSEMBLY
DRUM DRIVE MOTOR REPAIRS
DRUM DRIVE GEARBOX
GFT 17 T2/312 2 GEARBOX

SECTION SIX – PARKING BRAKE SYSTEM
405 PARKING BRAKE SYSTEM
605 PARKING BRAKE SYSTEM
PARKING BRAKE SCHEMATIC
TOWING YOUR MACHINE
TOWING PROCEDURE
405 AXLE BRAKE
405 AXLE BRAKE PARTS LIST
605 AXLE BRAKE
605 AXLE BRAKE PARTS LIST

SECTION SEVEN – VIBRATION SYSTEM
LIFTING DEVICE
DRUM EXCITER SHAFT
405 VIBRATION SYSTEM
605 VIBRATION SYSTEM
VIBRATION FREQUENCY
VIBRATION AMPLITUDE
VIBRATORY SYSTEM DIAGNOSTICS
405 DRUM DRAWING
405 DRUM – LEFT SIDE
405 DRUM – RIGHT SIDE
605/606 DRUM DRAWING
605 DRUM – LEFT SIDE
605 DRUM – RIGHT SIDE
DRUM REMOVAL
DRUM INSTALLATION
RIGHT SIDE BEARING COVER
EXCITER BEARING REMOVAL
EXCITER BEARING ASSEMBLY

SECTION EIGHT – STEERING SYSTEM
405 STEERING SYSTEM
605 STEERING SYSTEM
STEERING SYSTEM SCHEMATIC
SPECIAL TOOLS
ARTICULATION JOINTS
JOINT DISASSEMBLY
JOINT ASSEMBLY
STEERING CYLINDER

SECTION NINE – CHASSIS
DRUM FRAME
405 REAR FRAME
605 REAR FRAME
405 – 605 SUB-FRAME
HOOD
605 OPERATOR PLATFORM
ROLLOVER PROTECTION STRUCTURE

SECTION TEN – ATTACHMENTS
405 LEVELING BLADE
605 LEVELING BLADE
LEVELING BLADE SYSTEM SCHEMATIC
405 BLADE SYSTEM LINES
605 BLADE SYSTEM LINES
BLADE SYSTEM PUMP
BLADE SYSTEM VALVE
405 BLADE VALVE LINKAGE
605 BLADE VALVE LINKAGE
605DA DUAL WATER TANK
605DA DRUM SPRINKLER
605DA TIRE SPRINKLER
605DA TIRE SCRAPER
605DA DRUM SCRAPER
605DA SPRINKLER CONTROL

 

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Vibromax 405, 605, 606 Single Drum Roller Repair Service Manual.pdf

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