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Komatsu D155AX-6 Galeo Bulldozer (80001 and up) Operation & Maintenance Manual – EEAM025000

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This manual PDF download describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment for the Komatsu D155AX-6 Galeo Bulldozer (80001 and up). It will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance.

APPLICABLE MODELS :

Komatsu D155AX-6 Galeo Bulldozer
Serial Numbers : 80001 and up

TABLE OF CONTENTS :

– SAFETY
– OPERATION
– MAINTENANCE
– SPECIFICATIONS
– ATTACHMENTS, OPTIONS
– INDEX
– COLOPHON

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : EEAM025000
Total Pages : 312

This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.

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This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, operating manual, maintenance manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.

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FOREWORD
SAFETY INFORMATION
Noise emission levels
Vibration levels
Guide to Reduce Vibration Levels on Machine
INTRODUCTION
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
VISIBILITY FROM OPERATOR’S SEAT
PROXIMITY VISIBILITY
12M CIRCUMFERENCE VISIBILITY
BREAKING IN THE MACHINE
NECESSARY INFORMATION
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
EPA REGULATIONS, ENGINE NUMBER PLATE
BLADE SERIAL NO. PLATE POSITION
RIPPER SERIAL NO. PLATE POSITION
ROPS, FOPS NO. PLATE POSITION
POSITION OF SERVICE METER
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
MACHINE SERIAL NUMBER PLATE
CONTENTS
FOREWORD
SAFETY
OPERATION
MAINTENANCE
SPECIFICATIONS
ATTACHMENTS, OPTIONS
INDEX
COLOPHON
SAFETY
SAFETY
SAFETY LABELS
POSITIONS OF SAFETY PICTOGRAMS
SAFETY LABELS
GENERAL PRECAUTIONS
PRECAUTIONS FOR OPERATION
BEFORE STARTING ENGINE
OPERATION
TRANSPORTATION
BATTERY
TOWING
PRECAUTIONS FOR MAINTENANCE
OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
MACHINE MONITOR
BASIC OPERATION OF MACHINE MONITOR
BASIC CHECK MONITORS
CAUTION MONITORS
EMERGENCY MONITORS
METER DISPLAY PORTION
MONITOR SWITCHES PORTION
HANDLING FUNCTION SWITCHES
SPEED RANGE DISPLAY
SWITCHES
CONTROL LEVERS, PEDALS
DUST INDICATOR
FUSE BOX
CIRCUIT BREAKER
CIRCUIT BREAKER FOR MAIN POWER SUPPLY
FUSE CAPACITY AND NAME OF CIRCUIT
DOOR POCKET
ASHTRAY
HANDLING AIR CONDITIONER
GENERAL LOCATIONS OF CONTROL PANEL
METHOD OF OPERATION
PRECAUTIONS WHEN USING AIR CONDITIONER
INSPECTION AND MAINTENANCE OF AIR CONDITIONER EQUIPPED MACHINE
OPERATION
CHECK BEFORE STARTING ENGINE, ADJUST
WALK-AROUND CHECK
CHECK BEFORE STARTING
ADJUSTMENT
OPERATIONS AND CHECKS BEFORE STARTING ENGINE
STARTING ENGINE
NORMAL STARTING
STARTING IN COLD WEATHER
OPERATIONS AND CHECKS AFTER STARTING ENGINE
WARMING UP OPERATIONS
IN COLD AREAS
STOPPING ENGINE
MOVING MACHINE
STOPPING MACHINE
SHIFTING GEAR
SHIFTING BETWEEN FORWARD AND REVERSE
STEERING MACHINE
NORMAL TURNING
TURNING WHILE DESCENDING A SLOPE
PRECAUTIONS FOR OPERATION
PAY ATTENTION TO GAUGES
PERMISSIBLE WATER DEPTH
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
PRECAUTIONS ON SLOPE
METHOD OF USING BRAKES
PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS
IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW
PARKING MACHINE
CHECK AFTER STOPPING ENGINE
CHECK AFTER FINISHING WORK
LOCKING
RIPPER OPERATION
EFFECTIVE METHOD OF USE
DIGGING UP BOULDERS OR ROCKBED
OPERATING ON SLOPES
METHOD OF OPERATING PIN PULLER
OPERATING METHOD FOR RIPPING OPERATIONS
BASIC OPERATING METHOD
RIPPING BY CLIFFS
RIPPING BY SLOPE FACES
DIGGING UP BOULDERS
PRECAUTIONS WHEN RIPPING
WORK POSSIBLE USING BULLDOZER
DOZING
SMOOTHING
CUTTING INTO HARD OR FROZEN GROUND OR DITCHING
FELLING TREES, REMOVING STUMPS
PUSHER OPERATIONS
ADJUSTING POSTURE OF WORK EQUIPMENT
BLADE ADJUSTMENT
METHOD OF ANGLING BLADE
ADJUSTING TILT AMOUNT
ADJUSTING RIPPER
ADJUST ANGLE OF BLADE EDGE
TIPS FOR LONGER UNDERCARRIAGE LIFE
OPERATION METHOD
INSPECTION AND ADJUSTING
INSPECTION AND REPAIR
TRANSPORTATION
LOADING, UNLOADING WORK
LOADING
SECURING MACHINE
UNLOADING
METHOD OF LIFTING MACHINE
PRECAUTIONS FOR TRANSPORTATION
TRAVELING ON ROADS
REMOVAL OF CAB
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
FUEL AND LUBRICANTS
COOLANT
BATTERY
AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
PROCEDURE FOR BLEEDING AIR
METHOD OF TOWING MACHINE
IF BATTERY IS DISCHARGED
REMOVAL AND INSTALLATION OF BATTERY
PRECAUTIONS WHEN CHARGING BATTERY
STARTING ENGINE WITH BOOSTER CABLE
OTHER TROUBLE
ELECTRICAL SYSTEM
ELECTRONIC CONTROL SYSTEM
CHASSIS
ENGINE
POINT OF CONTACT TO TELEPHONE WHEN ERROR OCCURS
MAINTENANCE
GUIDES TO MAINTENANCE
OUTLINES OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
OIL
FUEL
COOLANT AND WATER FOR DILUTION
GREASE
CARRYING OUT KOWA (Komatsu Oil Wear Analysis)
STORING OIL AND FUEL
FILTERS
OUTLINE OF ELECTRIC SYSTEM
WEAR PARTS LIST
WEAR PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE SCHEDULE CHART
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
WHEN REQUIRED
CHECK BEFORE STARTING
EVERY 250 HOURS SERVICE
EVERY 500 HOURS SERVICE
EVERY 1000 HOURS SERVICE
EVERY 2000 HOURS SERVICE
EVERY 4000 HOURS SERVICE
EVERY 8000 HOURS SERVICE
SERVICE PROCEDURE
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
WHEN REQUIRED
CHECK BEFORE STARTING
EVERY 250 HOURS SERVICE
EVERY 500 HOURS SERVICE
EVERY 1000 HOURS SERVICE
EVERY 2000 HOURS SERVICE
EVERY 4000 HOURS SERVICE
EVERY 8000 HOURS SERVICE
SPECIFICATIONS
SPECIFICATIONS
ATTACHMENTS, OPTIONS
GENERAL PRECAUTIONS
PRECAUTIONS RELATED TO SAFETY
INTRODUCTION OF ATTACHMENTS AND OPTIONS
INTRODUCTION OF ATTACHMENTS AND OPTIONS
HEADREST, HANDLING
CAP WITH LOCK, HANDLING
METHOD OF OPENING AND CLOSING CAP WITH LOCK
PROCEDURE FOR SELECTING RIPPER POINT
PROCEDURE FOR SELECTING RIPPER POINT
HANDLING MACHINES EQUIPPED WITH KOMTRAX
BASIC PRECAUTIONS
INDEX
INDEX
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COLOPHON

 

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Komatsu D155AX-6 Galeo Bulldozer (80001 and up) Operation & Maintenance Manual – EEAM025000.pdf

Source : Sitelux.com

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