Yamaha WaveRunner FX SHO & FX Cruiser SHO Repair Service Manual

Download Ebook

This workshop service repair manual PDF download for the FX SHO & FX Cruiser SHO Yamaha WaveRunner has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


Yamaha FX SHO
Yamaha FX Cruiser SHO


Chapter 1 General information
Chapter 2 Specification
Chapter 3 Periodic check and adjustment
Chapter 4 Fuel system
Chapter 5 Power unit
Chapter 6 Jet pump unit
Chapter 7 Electrical system
Chapter 8 Hull and hood
Chapter 9 Trouble analysis
Wiring diagram


File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : F1W-28197-1K-11
Total Pages : 433

This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info :

Important information
Chapter 1 General information
How to use this manual
Manual format
Grease table
Safety while working
Fire prevention
Parts, lubricants, and sealants
Good working practices
Disassembly and assembly
Identification number
Primary l.D. number
Engine serial number
Jet pump unit serial number
Hull identification number (H.l.N.)
Special service tool
Removal and installation
Feature and benefit
Watercraft overview
Engine overview
Air filter case and air filter element
Supercharger assembly
Air cooler assembly
Intake system
Electronic control throttle valve (ETV) system
Cylinder head assembly
Hydraulic timing chain tensioner
Ignition coil
Piston and connecting rod
Cylinder block and crankcase
Knock sensor
Lubrication system
Oil pump assembly
Oil pan
Oil separator tank
Oil cooler assembly
Oil filter
Exhaust system
Cooling system
Water cooled rectifier regulator
In-tank fuel pump module
Large intermediate housing and oil seal
Intake grate
Reverse gate assembly
Multifunction meter
Right multifunction display (FX Cruiser SHO)
Average speed, tripmeter, and trip time measurements
Electrical system
Yamaha diagnostic system (YDIS)
Cruise assist and no-wake mode
Slant detection switch
Off-throttle steering (OTS) system
L-MODE (low-rpm mode) and Yamaha Security System
Remote control transmitter
Technical tips
Engine control
Cruise assist control
No-wake mode control
Reverse with traction control
Idle speed control
Over revolution control
L-MODE (low-rpm mode) control
Slant detection control
High intake air pressure control
Knock control
Off-throttle steering (OTS) control
Remote control transmitter control
Warning control
Overheat warning control
Oil pressure warning contr
ETV failure control
Cam position sensor failure control
Battery disconnection warning
Fail-safe function table
Chapter 2 Specification
General specification
Maintenance specifications
Jet pump unit
Hull and hood
Tightening torques
Specified torques
General torque
Cable and hose routing
Starboard bow view
Top view
Port view
Chapter 3 Periodic check and adjustment
Maintenance interval chart
Periodic service
Control system
Steering system check
Jet thrust nozzle steering angle check and adjustment
Jet thrust nozzle QSTS angle check and adjustment
Throttle lever free play check and adjustment
Trolling speed check
Shift cable check and adjustment
Fuel system
Fuel line check
Water separator check
Power unit
Valve clearance measurement
Compression pressure measurement
Engine oil level check
Engine oil change
Oil filter replacement
Air filter element check
Spark plug check
Battery check
Jet pump unit
Jet pump unit check
Bilge pump
Bilge strainer check
Electric bilge pump strainer check
Drain plug check
Throttle valve and engine internal components
Lubrication points
Chapter 4 Fuel system
Fuel tank, fuel pump module, and fuel hose
Fuel tank removal
Fuel hose disconnection
Fuel pump module removal
Fuel sender removal
Rollover valve check
Check valve check
Fuel line check
Fuel pump module check
Fuel filler neck and hose check
Fuel tank check
Fuel injector check
Fuel injector installation
Fuel sender installation
Fuel pump module installation
Fuel hose connection
Fuel pressure measurement
Chapter 5 Power unit
Engine unit
Engine unit removal 1
Engine unit removal 2
Engine unit removal 3
Engine unit removal 4
Engine mount removal
Engine unit removal
Breather assembly check
Engine mount check
Engine unit installation
Muffler disassembly
Exhaust pipe 3 removal
Muffler check
Pipe check
Thermo sensor check
Exhaust pipe 3 installation
Electrical box and starter motor
Electrical box and starter motor removal
Air cooler, supercharger, and throttle body assembly
Air cooler and supercharger removal
Intake assembly removal
Intake disassembly
Air cooler check
Supercharger check
Throttle body assembly check
Intake manifold check
Intake manifold installation
Supercharger installation
Air cooler intake hose installation
Boost pipe installation
Oil cooler, oil pump assembly, and drive gear
Oil cooler and oil pump assembly removal
Drive gear removal
Drive gear assembly removal
Drive gear disassembly
Oil cooler assembly check
Oil pump assembly check
Idle gear check
Drive gear check
Drive gear clutch check
Oil pump drive gear assembly
Drive gear assembly installation
Oil pump assembly installation
Cylinder head cover removal
Camshaft and timing chain removal
Camshaft removal
Camshaft check
Camshaft sprocket check
Timing chain check
Timing chain tensioner check
Camshaft installation
Cylinder head cover installation
Valve clearance adjustment
Cylinder head
Cylinder head assembly removal
Cylinder head disassembly
Cylinder head assembly removal
Valve removal
Cylinder head check
Valve spring check
Valve check
Valve guide check
Valve guide removal
Valve guide installation
Valve seat check
Valve seat refacing
Valve installation
Cylinder head installation
Generator cover and flywheel magneto
Generator cover and flywheel magneto removal
Generator cover disassembly
Drive coupling removal
Flywheel magneto removal
Bearing removal
Idle gear and shaft check
Transfer shaft check
Starter clutch check
Bearing installation
Oil seal installation
Generator cover assembly
Flywheel magneto installation
Drive coupling installation
Oil separator tank and oil pan
Oil separator tank and oil pan removal
Oil pan disassembly
Oil pan check
Crankcase, connecting rod, and piston
Crankcase, connecting rod, and piston disassembly
Crankcase disassembly
Connecting rod and piston removal
Crankcase check
Anode check
Piston check
Piston ring check
Piston pin check
Connecting rod check
Cylinder check
Crankshaft check
Crankshaft pin oil clearance check
Crankshaft journal oil clearance check
Connecting rod and piston installation
Crankcase assembly
Cooling water
Cooling water hose routing
Thermostat removal
Cooling water line check
Thermostat check
Chapter 6 Jet pump unit
Intake grate and ride plate
Intake grate and ride plate removal
Jet pump unit
Jet pump unit removal
Jet pump unit removal
Jet pump unit installation
Reverse gate
Reverse gate removal
Jet thrust nozzle and nozzle ring
Jet thrust nozzle and nozzle ring removal
Impeller duct and impeller housing
Impeller duct and impeller housing removal
Impeller duct and drive shaft
Impeller duct and drive shaft disassembly
Drive shaft removal
Impeller check
Impeller housing check
Drive shaft check
Drive shaft installation
Impeller duct and impeller housing installation
Transom plate and hoses
Transom plate and hose removal
Water hose check
Transom plate installation
Intermediate housing
Intermediate housing removal
Intermediate housing disassembly
Intermediate housing removal
Driven coupling removal
Intermediate drive shaft removal
Oil seal removal
Bearing removal
Intermediate drive shaft and grease hose check
Driven coupling and intermediate housing check
Bearing installation
Oil seal installation
Driven coupling installation
Intermediate housing installation
Chapter 7 Electrical system
Electrical components
Electrical box
Electrical components
Electrical box disassembly
Fuse box disassembly
Electrical analysis
Check using the YDIS
Input voltage measurement
Peak voltage measurement
Ignition system
Ignition coil
Pickup coil
Charging system
Stator coil
Rectifier regulator
Control system
Oil pressure switch
Thermo sensor
Engine temperature sensor
Intake air temperature sensor
Intake air pressure sensor
Knock sensor
Throttle position sensor
Accelerator position sensor
Electronic throttle valve relay
Cam position sensor
Slant detection switch
Steering sensor
Reverse sensor
Right handlebar switch assembly
ECM circuit
Earth plate
Electric bilge pump
Fuel system
Fuel injector
Fuel pump module
Starting system
Left handlebar switch assembly
Main and fuel pump relay
Starter relay
Starter motor
Starter motor disassembly
Starter motor operation
Brush holder
Gear cover
Rear cover
Starter motor assembly
Remote control system
Transmitter registration
Remote control transmitter
Remote control receiver
Indication system
Multifunction meter
Operation button assembly
Compass display (FX Cruiser SHO)
Air temperature display (FX Cruiser SHO)
Water temperature display (FX Cruiser SHO)
Speed sensor
Digital speedometer display (FX SHO)
Digital speedometer display (FX Cruiser SHO)
Fuel level meter display and fuel level warning indicator
Check engine warning indicator
Diagnostic display
Oil pressure warning indicator
Engine overheat warning indicator
Chapter 8 Hull and hood
Steering pad removal (FX SHO)
Steering pad removal (FX Cruiser SHO)
Handlebar holder removal
Handlebar assembly removal
Left and right handlebar switch disassembly
Handlebar check
Handlebar switch assembly check
Handlebar assembly installation
QSTS grip and converter
QSTS grip and converter disassembly
QSTS cable removal
QSTS check
QSTS cable installation
Front hood
Front hood removal
Damper check
Mirror disassembly
Mirror assembly installation
Rivet removal
Rivet installation
Steering console cover
Multifunction meter and cover removal
Side cover removal
Center cover removal
Center cover disassembly
Side cover removal
Shift lever removal
Steering master
Steering master removal
Steering master disassembly
Steering master component check
Spring installation
Rubber seal installation
Remote control cables and speed sensor lead
Remote control cables and speed sensor lead removal
Steering cable installation (steering master end)
Steering cable installation (jet pump end)
Shift cable installation (shift lever end)
Shift cable installation (jet pump end)
Hose removal
Seats and hand grip
Seat and hand grip removal
Seat lock check
Exhaust system
Exhaust system and battery removal
Exhaust system check
Deck and hull
Deck and hull disassembly 1
Deck and hull disassembly 2
Drain plug check
Front protector 1 installation
Pull-up cleat cover installation (FX Cruiser SHO)
Reboarding step installation
Chapter 9 Trouble analysis
Connecting the communication cable to the watercraft
Engine unit trouble analysis
Using the YDIS for engine unit trouble analysis
Diagnostic code table
Diagnostic code and checking step
Engine unit trouble analysis (diagnostic code not detected)
Trouble analysis chart
Wiring diagram
FX SHO, FX Cruiser SHO


Download Ebook

Yamaha WaveRunner FX SHO & FX Cruiser SHO Repair Service Manual.pdf

Source :

Leave a Reply