Yamaha WaveRunner FZR & FZS Repair Service Manual

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This workshop service repair manual PDF download for the FZR & FZS Yamaha WaveRunner has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


Yamaha FZR – GX1800 (F2R)
Yamaha FZS – GX1800A (F2C)


General information
Periodic check and adjustment
Fuel system
Power unit
Jet pump unit
Electrical system
Hull and hood
Wiring diagram


File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : F2C-28197-1M-11
Total Pages : 401

This Service / Repair / Workshop Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail!, You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.

More Info :

General information
How to use this manual
Manual format
Safety while working
Fire prevention
Parts, lubricants, and sealants
Good working practices
Disassembly and assembly
Identification number
Primary I.D. number
Engine serial number
Jet pump unit serial number
Hull identification number (H.I.N.)
Special service tool
Removal and installation
Feature and benefit
Watercraft overview
Rear seat
Telescopic steering system
Shift lever assembly
Watertight compartment
Fire extinguisher location
Hull design
Engine overview
Supercharger assembly
Air cooler assembly
Drive shaft
Dual analog meter unit
Information display warnings
Yamaha Security System
Technical tips
Engine control
Control system
General specification
Maintenance specifications
Fuel system
Jet pump unit
Hull and hood
Tightening torques
Specified torques
General torque
Lubrication system
Cooling system
Cable and hose routing
Starboard bow view
Top view
Port view
Periodic check and adjustment
Maintenance interval chart
Periodic service
Control system
Fuel system
Power unit
Jet pump unit
Bilge strainer
Fuel system
Fuel tank, fuel pump module, and fuel hose
Fuel tank removal
Fuel hose disconnection
Quick connector removal
Fuel pump module removal
Fuel sender removal
Rollover valve check
Check valve check
Fuel line check
Fuel pump module check
Fuel filler neck and hose check
Fuel tank check
Fuel injector check
Fuel injector installation
Fuel sender installation
Fuel pump module installation
Quick connector installation
Fuel hose connection
Fuel pressure measurement
Power unit
Engine unit
Engine unit removal 1
Engine unit removal 2
Engine unit removal 3
Engine unit removal 4
Engine mount removal
Engine unit removal
Breather assembly check
Hose joint check
Engine mount check
Engine unit installation
Muffler disassembly
Exhaust pipe 3 removal
Muffler check
Thermo sensor check
Exhaust pipe 3 installation
Thermostat and electrical component
Thermostat and electrical component removal
Thermostat housing check
Thermostat check
Air cooler, supercharger, and throttle body assembly
Air cooler and supercharger removal
Intake assembly removal
Intake disassembly
Air cooler check
Supercharger check
Throttle body assembly check
Intake manifold check
Intake manifold installation
Supercharger installation
Air cooler intake pipe installation
Boost pipe installation
Oil cooler, oil pump assembly, and drive gear
Oil cooler and oil pump assembly removal
Drive gear removal
Drive gear assembly removal
Drive gear disassembly
Oil cooler assembly check
Oil pump assembly check
Idle gear check
Drive gear check
Drive gear clutch check
Oil pump drive gear assembly
Drive gear assembly installation
Oil pump assembly installation
Cylinder head cover removal
Camshaft and timing chain removal
Camshaft removal
Camshaft check
Camshaft sprocket check
Timing chain check
Timing chain tensioner check
Camshaft installation
Cylinder head cover installation
Valve clearance adjustment
Cylinder head
Cylinder head assembly removal
Cylinder head disassembly
Cylinder head assembly removal
Valve removal
Cylinder head check
Valve spring check
Valve check
Valve guide check
Valve guide removal
Valve guide installation
Valve seat check
Valve seat refacing
Valve installation
Cylinder head installation
Generator cover and flywheel magneto
Generator cover and flywheel magneto removal
Generator cover disassembly
Drive coupling removal
Flywheel magneto removal
Bearing removal
Idle gear and shaft check
Starter clutch check
Bearing installation
Oil seal installation
Generator cover assembly
Flywheel magneto installation
Drive coupling installation
Oil separator tank and oil pan
Oil separator tank and oil pan removal
Oil pan disassembly
Oil separator tank cover removal
Oil separator tank cover check
Oil pan check
Oil separator tank cover installation
Crankcase, connecting rod, and piston
Crankcase, connecting rod, and piston disassembly
Crankcase disassembly
Connecting rod and piston removal
Crankcase check
Anode check
Piston check
Piston ring check
Piston pin check
Connecting rod check
Cylinder check
Crankshaft check
Crankshaft pin oil clearance check
Crankshaft journal oil clearance check
Connecting rod and piston installation
Crankcase assembly
Jet pump unit
Intake grate and ride plate
Intake grate and ride plate removal
Jet pump unit
Jet pump unit removal
Jet pump unit removal
Jet pump unit installation
Reverse gate
Reverse gate removal
Jet thrust nozzle and nozzle ring
Jet thrust nozzle and nozzle ring removal
Impeller duct and impeller housing
Impeller duct, impeller housing and nozzle removal
Impeller duct and drive shaft
Impeller duct and drive shaft disassembly
Drive shaft removal
Impeller check
Impeller housing check
Drive shaft check
Drive shaft installation
Impeller duct, impeller housing and nozzle installation
Transom plate and hoses
Transom plate and hose removal
Water hose check
Transom plate installation
Intermediate housing
Intermediate housing removal
Intermediate housing disassembly
Intermediate housing removal
Driven coupling removal
Intermediate housing disassembly
Intermediate drive shaft and grease hose check
Driven coupling and intermediate housing check
Intermediate housing assembly
Driven coupling installation
Intermediate housing installation
Electrical system
Engine electrical components
Electrical box
Electrical components
Electrical box disassembly
Fuse box disassembly
Electrical analysis
Check using the YDIS
Input voltage measurement
Peak voltage measurement
Ignition system
Ignition coil
Pickup coil
Charging system
Stator coil
Rectifier regulator
Control system
Oil pressure switch
Thermo sensor
Engine temperature sensor
Intake air temperature sensor
Intake air pressure sensor
Knock sensor
Throttle position sensor
Accelerator position sensor
Electronic throttle valve relay
Cam position sensor
Slant detection switch
Steering sensor
Reverse sensor
ECM circuit
Earth plate
Electric bilge pump
Fuel system
Fuel injector
Fuel pump module
Starting system
Left handlebar switch assembly
Main and fuel pump relay
Starter relay
Starter motor
Starter motor disassembly
Starter motor operation
Brush holder
Gear cover
Rear cover
Starter motor assembly
Remote control system
Transmitter registration
Remote control transmitter
Remote control receiver
Indication system
Dual analog meter unit
Switch assembly
Speed sensor
Fuel level meter display and fuel indicator
Check engine warning indicator
Diagnostic display
Oil pressure warning indicator
Engine overheat warning indicator
Hull and hood
Handlebar cover removal
Handlebar holder removal
Handlebar assembly removal
Left handlebar switch disassembly
Handlebar cover removal
Throttle cable removal
Handlebar check
Left handlebar switch assembly check
Handlebar assembly installation
Handlebar cover installation
QSTS grip and converter
QSTS grip and converter disassembly
QSTS cable removal
QSTS check
QSTS cable installation
Front hood
Front hood removal
Front hood disassembly
Damper check
Hood lock check
Rivet removal
Front hood assembly
Rivet installation
Steering console cover
Dual analog meter unit and cover removal
Side cover removal
Center cover removal
Center cover disassembly
Shift lever check
Shift lever installation
Side cover installation
Steering master
Steering master removal
Steering master disassembly
Steering master component check
Steering arm installation
Remote control cables and speed sensor lead
Remote control cables and speed sensor lead removal
Steering cable installation (steering master end)
Steering cable installation (jet pump end)
Shift cable installation (shift lever end)
Shift cable installation (jet pump end)
Hose removal
Water separator check
Cooling water pilot outlet installation
Seats and handgrip
Seat and handgrip removal
Seat lock check
Handgrip installation
Exhaust system
Exhaust system and battery removal
Exhaust system check
Rubber hose installation
Deck and hull
Deck and hull disassembly 1
Deck and hull disassembly 2
Drain plug check
Front protector 1 installation
Spout installation
Reboarding step installation (FZS)
Engine unit troubleshooting
Using the YDIS for engine unit troubleshooting
Diagnostic code and checking step
Engine unit troubleshooting (diagnostic code not detected)
Wiring diagram FZR, FZS


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Yamaha WaveRunner FZR & FZS Repair Service Manual.pdf

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