JLG T56-A-14, T56-A-16, T56-A-425 & T56-A-427 Engine Installation & Removal Vehicle (EIRV) Manual

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This service manual PDF download for the NAVY MODEL T56-A-14, T56-A-16, T56-A-425 & T56-A-427 JLG Engines has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.

APPLICABLE MODELS :

NAVY MODEL :
T56-A-14
T56-A-16
T56-A-425
T56-A-427

JLG TECHNICAL MANUAL ENGINE INSTALLATION & REMOVAL VEHICLE (EIRV) SERVICE MANUAL
AG-T56EV-IRM-100

TABLE OF CONTENTS :

Section 1 Safety Practices
Section 2 General Information, Specifications and Maintenance
Section 3 Boom
Section 4 Cab and Covers
Section 5 Axles, Wheels and Tires
Section 6 Transfer Case and Drive Shafts
Section 7 Transmission: ZF 4 WG-98 TS
Section 8 Engine: Cummins QSB4.5-30-T
Section 9 Hydraulic System
Section 10 Electrical System
Section 11 Stabil-TRAK™ System
Section 12 Index

MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part Number : 31200421
Total Pages : 620

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31200421_F 2011-09-28 AG-T56EV-IRM-100 EIRV_JLG_Service
Effectivity
TOC
Section 1 Safety Practices
1.1 Introduction
1.2 Operation & Safety Manual
1.3 Training Mechanics as Operators
1.4 Safety Information
1.4.1 Safety Alert System and Signal Words
1.5 Do Not Operate Tags
1.6 Safety Instructions
1.6.1 Personal Hazards
1.6.2 Equipment Hazards
1.6.3 General Hazards
1.6.4 Operational Hazards
1.7 Safety Decals
Section 2 General Information, Specifications and Maintenance
2.1 EIRV Component Terminology
2.2 Introduction
2.2.1 Service Methods
2.2.2 The Operation & Safety Manual
2.2.3 Replacement Parts and Warranty Information
2.2.4 Disclaimer
2.3 Torques
2.3.1 Fasteners
2.3.2 Bolts and Nuts
2.3.3 Straight Thread O-ring Fitting (Non-Adjustable)
2.3.4 SAE Flat Face O-Ring Seal Hydraulic Fittings
2.4 Metric Conversion Factors
2.4.1 Approximate American to Metric Conversions
2.4.2 Approximate Metric to American Conversions
2.5 Specifications
2.5.1 Machine Dimensions
2.5.2 Machine Weights
2.5.3 Attachment Weights
2.5.4 Performance Specifications
2.5.5 Hydraulic Cylinder Performance Specifications
2.5.6 Electrical System
2.5.7 Engine Performance Specifications
2.5.8 Fluid and Lubricant Capacities
2.5.9 Hydraulic System
2.5.10 Steering Wheel
2.5.11 Tires
2.5.12 Tamper Proofing
2.6 Fluids, Lubricants and Capacities
2.6.1 Axles (Differential Housings)
2.6.2 Wheel Ends
2.6.3 Lubrication Points (Grease Fittings)
2.6.4 Hydraulic System
2.6.5 Engine
2.6.6 Transmission
2.6.7 Air Conditioning
2.6.8 Drive Shaft Splines
2.6.9 General Anti-Corrosion
2.6.10 Paint
2.6.11 Thread Locking Compound
2.7 Cleaning
2.8 Replacement
2.9 Hoses and Tubes
2.9.1 Hose and Tube Inspection
2.9.2 Hose and Tube Installation
2.10 Bearings
2.10.1 Bearing Removal
2.10.2 Bearing Cleaning
2.10.3 Bearing Installation
2.11 Pressure Testing and Adjustment
2.12 After Service Startup and Checks
2.12.1 After Service Startup
2.12.2 After Electrical/Electronic Component Service
2.12.3 After Hydraulic Component Service
2.12.4 After Brake System Service
2.12.5 After Fuel System Service
2.12.6 After Transmission Service or Replacement
2.12.7 After Tire and Wheel Service
2.12.8 After Engine Service
2.12.9 After Boom Service
2.12.10 After Axle Service
2.12.11 After Jib Service
2.13 Maintenance Instructions
2.13.1 Maintenance Schedule and Checklist
2.13.2 Air Cleaner
2.13.3 Closed Cab Air Filters
2.13.4 Engine Cooling System
2.13.5 Engine Oil and Filter
2.13.6 Engine Oil Sample Point
2.13.7 Engine Fuel System
2.13.8 Engine Fan Belt & Air Conditioner Compressor Belt
2.13.9 Hydraulic System Oil and Filter
2.13.10 Transmission Oil and Filter
2.13.11 Axle Oil
2.13.12 Brake Disc Wear Check
2.13.13 Wheel End Oil
2.13.14 Transfer Case Oil
2.13.15 Wheels and Tires
2.13.16 Batteries
2.13.17 Fuse and Relay Replacement
2.13.18 Boom Wear Pad Maintenance
2.13.19 Boom Chain Inspection
2.13.20 Boom Chain Tension & Adjustment
2.13.21 Chain Lubrication
2.13.22 Short Term Storage
2.13.23 Long Term Storage
2.13.24 Counterweight Removal and Reassembly
2.14 Transport
2.14.1 Truck Transportability
2.14.2 Rail Transportability and GIC Clearance
2.14.3 Air Transport, C-17, C141 or C-5 Tiedowns
2.14.4 Air Transport, C-130 Configuration
2.14.5 Marine Transportability
2.14.6 External Transport/Slinging
2.15 Additional Checks
2.15.1 Stabil-Trak™ Indicator Test
2.15.2 Four Wheel Steer Indexing Procedure
2.15.3 Parking Brake Test Procedure
2.15.4 Load Moment Indicator System Test
2.16 Emergency Operations
2.16.1 Towing a Disabled Machine
2.16.2 Boom Retract/Lower
Section 3 Boom
3.1 Boom System Component Terminology
3.2 Boom System
3.2.1 Boom System Description
3.2.2 Boom System Operation
3.3 Boom Assembly Maintenance
3.3.1 Inner Boom Replacement
3.3.2 Intermediate Boom Replacement
3.3.3 Outer Boom Replacement
3.4 Boom Chains
3.4.1 Boom Chain Inspection
3.4.2 Chain Lubrication
3.4.3 Boom Chain Tension Check
3.4.4 Extend Chain Adjustment
3.4.5 Chain Replacement
3.5 Boom Wear Pads
3.5.1 Boom Wear Pad Check
3.5.2 Boom Wear Pad Replacement
3.5.3 Boom Wear Pad Lubrication
3.5.4 Boom Lubrication Points
3.6 Emergency Retract/Lowering of Boom
3.6.1 Engine or Hydraulic Pump Failure
3.6.2 Hydraulic Line Failure
3.7 Quick Attach Assembly
3.7.1 Attachment Removal
3.7.2 Attachment Installation
3.7.3 Quick Attach Removal
3.7.4 Quick Attach Installation
3.8 Carriage with Hydraulic Jib
3.8.1 Inspection and Maintenance
3.8.2 Component Replacement
3.9 Troubleshooting
Section 4 Cab and Covers
4.1 Operator Cab and Covers Component Terminology
4.2 Operator Cab
4.2.1 Operator Cab Description
4.2.2 Serial Number Decal
4.3 Cab Components
4.3.1 Seat and Seat Belt Replacement
4.3.2 Steering Wheel, Transmission Travel and Gear Select Lever and Light Switch Control Lever Replacement
4.3.3 Steering Column and Steering Orbital Replacement
4.3.4 Steer Select Valve Replacement
4.3.5 Service Brake Valve and Service Brake Pedal Replacement
4.3.6 Throttle Pedal Replacement
4.3.7 Throttle Position Sensor Replacement
4.3.8 Throttle Pedal Adjustment
4.3.9 Joystick Assembly Replacement
4.3.10 Heater/Defroster System Replacement
4.3.11 Miscellaneous Cab Components
4.3.12 Cab Enclosure Components
4.4 Cab Removal
4.5 Cab Installation
4.6 Covers and Guards
4.6.1 Cover and Guards Replacement
4.6.2 Engine Cover Replacement
Section 5 Axles, Wheels and Tires
5.1 Axle and Wheel Component Terminology
5.2 Axle Assemblies
5.2.1 Axle Assembly Description
5.2.2 Axle Assembly Operation
5.2.3 Axle Serial Number Plate
5.2.4 Axle Specifications
5.2.5 Axle Maintenance
5.2.6 Axle Replacement
5.2.7 Axle Service and Troubleshooting
5.2.8 Axle Assembly Troubleshooting
5.2.9 Axle Internal Component Troubleshooting
5.3 Wheels and Tires
5.3.1 Removing Wheel and Tire Assembly from Machine
5.3.2 Wheel Cleaning
5.3.3 Wheel Inspection and Replacement
5.3.4 Installing Wheel and Tire Assembly onto Machine
5.3.5 Tires
Section 6 Transfer Case and Drive Shafts
6.1 Transfer Case and Drive Shaft Component Terminology
6.2 General Information
6.3 Transfer Case
6.3.1 Transfer Case Description
6.3.2 Transfer Case Operation
6.3.3 Serial Number Plate
6.3.4 Transfer Case Specifications
6.3.5 Further Information
6.3.6 Technical Data
6.3.7 Transfer Case Inspection and Service
6.3.8 Transfer Case Maintenance
6.3.9 Transfer Case Removal
6.3.10 Internal Transfer Case Repair
6.3.11 Transfer Case Installation
6.4 Drive Shafts
6.4.1 Drive Shaft Service
6.4.2 Drive Shaft Maintenance
6.4.3 Drive Shaft Removal
6.4.4 Drive Shaft Disassembly
6.4.5 Drive Shaft Cleaning and Drying
6.4.6 Drive Shaft Assembly
6.4.7 Drive Shaft Installation
6.4.8 Slip Yokes
6.5 Troubleshooting
6.5.1 Transfer Case and Drive Shaft Troubleshooting
6.5.2 Transfer Case Internal Component Troubleshooting
Section 7 Transmission: ZF 4 WG-98 TS
7.1 Transmission Assembly Component Terminology
7.2 Transmission Description
7.3 Transmission Operation
7.4 Transmission Serial Number
7.5 Transmission Specifications
7.5.1 Transmission General Specifications
7.5.2 Transmission Performance Specifications
7.5.3 Transmission Lubrication
7.5.4 Transmission-Related Fuse Ratings
7.6 Transmission Maintenance
7.6.1 Maintenance Introduction
7.6.2 Transmission Maintenance Schedule
7.7 Transmission Replacement
7.7.1 Transmission Removal
7.7.2 Transmission Inspection and Internal Repair
7.7.3 Transmission Installation
7.7.4 After Transmission Service or Replacement
7.8 Towing a Disabled Machine
7.9 Troubleshooting
7.9.1 Transmission Troubleshooting
Section 8 Engine: Cummins QSB4.5-30-T
8.1 Introduction
8.1.1 Disclaimer and Scope
8.1.2 Component Terminology
8.2 Engine Serial Number
8.3 Specifications and Maintenance Information
8.4 Standard Practices
8.4.1 Cleanliness
8.4.2 Gaskets and O-rings
8.4.3 Capscrews and Metric Parts
8.5 Engine Cooling System
8.5.1 Radiator Pressure Cap
8.5.2 Thermostat Replacement
8.5.3 Drain and Flush Radiator
8.5.4 Radiator/Cooler and Engine Block Heater Replacement
8.6 Engine Electrical System
8.7 Fuel System
8.7.1 Diesel Fuel
8.7.2 Fuel Tank
8.7.3 Cleaning and Drying
8.7.4 Fuel Level Sender and Gauge
8.7.5 Fuel Lift Pump Testing
8.7.6 Fuel Filter Replacement
8.7.7 Bleeding Air From The Fuel System
8.7.8 Fuel Injectors
8.7.9 After Fuel System Service
8.8 Engine Exhaust System
8.8.1 Exhaust System Removal
8.8.2 Exhaust System Installation
8.9 Engine Replacement
8.9.1 Engine Removal
8.9.2 Engine Disassembly, Inspection and Service
8.9.3 Engine Installation
8.10 Engine Storage
8.11 Troubleshooting
Section 9 Hydraulic System
9.1 Hydraulic Component Terminology
9.2 Safety Information
9.3 Specifications
9.4 Hydraulic Fluid
9.5 Hoses, Tube Lines, Fittings, Etc.
9.5.1 Replacement Considerations
9.5.2 Hose, Tube, Line and Fitting Replacement
9.5.3 Pressure Checks and Adjustments
9.6 Hydraulic System Testing
9.6.1 Hydraulic Testing
9.7 Hydraulic Circuits and Troubleshooting
9.7.1 Park Brake Circuit and Troubleshooting
9.7.2 Service Brake Circuit and Troubleshooting
9.7.3 Emergency Towing Park Brake Release Circuit and Troubleshooting
9.7.4 Front-Wheel Steering Circuit (Left Turn) and Troubleshooting
9.7.5 Front-Wheel Steering Circuit (Right Turn) and Troubleshooting
9.7.6 Four-Wheel Steering Circuit (Left Turn) and Troubleshooting
9.7.7 Four-Wheel Steering Circuit (Right Turn) and Troubleshooting
9.7.8 Crab Steering Circuit (Left) and Troubleshooting
9.7.9 Crab Steering Circuit (Right) and Troubleshooting
9.7.10 Jib Shift Circuit (Shift Right) and Troubleshooting
9.7.11 Jib Shift Circuit (Shift Left) and Troubleshooting
9.7.12 Jib Extend Circuit and Troubleshooting
9.7.13 Jib Retract Circuit and Troubleshooting
9.7.14 Pump, Unloader Valve and Cooling Circuit Description
9.7.15 Brake Circuit Description
9.7.16 Boom Extend/Retract Circuit Description
9.7.17 Boom Lift/Lower Circuit Description
9.7.18 Frame Sway Circuit Description
9.7.19 Jib Side Shift Circuit Description
9.7.20 Jib Extend/Retract Circuit Description
9.7.21 Three-Mode Steering Circuit Descriptions
9.8 Steer Indexing Procedures
9.8.1 Four-Wheel Steer Indexing Procedure
9.9 Hydraulic Reservoir
9.9.1 Hydraulic Reservoir Replacement
9.10 Hydraulic System Pump
9.10.1 Pump Failure Analysis
9.10.2 Pump Replacement
9.11 Valves and Manifolds
9.11.1 Unloader Valve
9.11.2 Valve Plate Assembly
9.11.3 Main Control Valve
9.11.4 Proportional Pilot Select Valve
9.11.5 Load Sense Control (Side Shift) Valve
9.11.6 Secondary Function Manifold
9.11.7 Service Brake Valve
9.11.8 Power Steering Valve
9.11.9 Steer Select Valve (Three-Mode Steer)
9.11.10 Accumulator Charge Valve
9.12 Accumulators
9.12.1 General Information
9.12.2 Pre-Charging Accumulator
9.12.3 Checking Pre-Charge
9.12.4 Accumulator Charge Troubleshooting
9.13 Hydraulic Cylinders
9.13.1 General Cylinder Disassembly Instructions
9.13.2 General Cylinder Cleaning Instructions
9.13.3 General Cylinder Assembly Instructions
9.13.4 Attachment Tilt Cylinder
9.13.5 Slave Cylinders
9.13.6 Extend/Retract Cylinder
9.13.7 Lift/Lower Cylinder
9.13.8 Frame Sway Cylinder
9.13.9 Stabilizer Cylinder
9.13.10 Steering Cylinders
9.13.11 Side Shift Cylinder (Carriage W/ Hydraulic Jib)
Section 10 Electrical System
10.1 Electrical Component Terminology
10.1.1 General Overview (Battery, Battery Cables, Equalizer Harness)
10.1.2 General Overview (Engine Pod Wiring Harness)
10.1.3 General Overview (Transmission Harness)
10.1.4 General Overview (Cab Harness)
10.1.5 General Overview (Cab Lighting/Fan)
10.1.6 General Overview (Cab AC/Heater/Wipers)
10.1.7 General Overview (Engine/Hydraulic Sensors)
10.1.8 General Overview (Load Moment Indicator (LMI) Harness)
10.1.9 General Overview (Vehicle Lighting Harness)
10.2 Specifications
10.3 Effective Ground Connections
10.4 Wiring Harnesses
10.4.1 Removal and Replacement
10.4.2 Disassembly
10.4.3 Cleaning and Drying
10.4.4 Inspection and Repair
10.4.5 Installation
10.4.6 Wire Code and Color
10.5 Fuses and Relays
10.5.1 Circuit Protection – Fuses
10.5.2 Fuse and Relay Locations
10.5.3 Fuse and Relay Replacement
10.6 Electrical System Troubleshooting
10.6.1 Introduction
10.6.2 ECM Diagnostic System
10.6.3 Troubleshooting with a Digital Multimeter (DMM)
10.6.4 Probing Electrical Connectors
10.6.5 Main Electrical Schematic (Sheet 1 of 5)
10.6.6 Main Electrical Schematic (Sheet 2 of 5)
10.6.7 Main Electrical Schematic (Sheet 3 of 5)
10.6.8 Main Electrical Schematic (Sheet 4 of 5)
10.6.9 Main Electrical Schematic (Sheet 5 of 5)
10.7 Transmission Gear Selection Troubleshooting
10.7.1 Transmission, Forward – First Gear Circuit
10.7.2 Transmission, Forward – Second Gear Circuit
10.7.3 Transmission, Forward – Third Gear Circuit
10.7.4 Transmission, Forward – Fourth Gear Circuit
10.7.5 Transmission, Reverse – First Gear Circuit
10.7.6 Transmission, Reverse – Second Gear Circuit
10.7.7 Transmission, Reverse – Third Gear Circuit
10.8 Dash Panel Warning Indicator Troubleshooting
10.8.1 Engine Alternator Charging Warning Indicator Troubleshooting
10.8.2 Engine Coolant Temperature Gauge Troubleshooting
10.8.3 Engine Oil Pressure Warning Indicator Troubleshooting
10.8.4 Engine Air Filter Restriction Warning Indicator Troubleshooting
10.8.5 Engine Tachometer & Hourmeter Indicator Troubleshooting
10.8.6 Transmission Temperature Warning Indicator Troubleshooting
10.8.7 Dual Hydraulic Oil Temperature Warning Indicator Troubleshooting
10.8.8 Hydraulic Oil Filter Restriction Warning Indicator Troubleshooting
10.8.9 Park Brake Warning Indicator Troubleshooting
10.8.10 Low Brake Pressure Indicator Troubleshooting
10.8.11 Fuel Level Gauge Troubleshooting
10.8.12 Stabil-TRAK™ “Locked” Mode Indicator Troubleshooting
10.8.13 Stabil-TRAK™ “Slow Pivot” Mode Indicator Troubleshooting
10.8.14 Engine Air-Intake Heater Indicator Troubleshooting
10.9 Engine Start Circuit
10.9.1 Starting Circuit
10.9.2 Starter
10.10 Charging Circuit
10.10.1 Alternator
10.10.2 Batteries
10.10.3 Battery Equalizer
10.10.4 Battery Solargizer®
10.11 Electrical System Components
10.11.1 Warning Devices
10.11.2 Warning Indicator Lights
10.11.3 Engine Function Indicator Lights
10.11.4 Back-Up Alarm
10.11.5 Front Dash Panel
10.11.6 Throttle Position Sensor
10.11.7 Front Windshield Wiper Switch
10.11.8 Front Windshield Wiper Motor
10.11.9 Windshield Washer Switch
10.11.10 Skylight Wiper/Washer & Rear Window Washer Switch
10.11.11 Skylight Wiper Motor
10.11.12 Windshield/Skylight/Rear Window Washer Reservoir w/Pump
10.11.13 Rear Wiper Switch/Motor
10.11.14 Cab Heater/Air Conditioning Controls
10.11.15 Cab Circulation Fan Switch
10.11.16 Load Moment Indicator (LMI)
10.12 Switches and Solenoids
10.12.1 Ignition Switch
10.12.2 E-Stop Switch Installation
10.12.3 Battery Shut-Off Switch
10.12.4 Operators Seat Emergency Interlock Switch and Relay Installation
10.12.5 Joystick Console – Switch Installation
10.12.6 Hydraulic Oil Filter Pressure Switch
10.12.7 Hydraulic Oil Temperature Switch
10.12.8 Parking Brake Switch
10.12.9 Stabilizer Brake Switch
10.12.10 Brake Light Switch
10.12.11 Transmission Shift Control Switch
10.12.12 Transmission Solenoid Valves
10.12.13 Joystick
10.12.14 Boom Sensor (Proximity Switch)
10.12.15 Engine Coolant High Temperature Sender
10.12.16 Transmission Temperature Sender
10.12.17 Fuel Level Gauge and Sender
10.12.18 Hourmeter
10.12.19 Engine Block Heater
Section 11 Stabil-TRAK™ System
11.1 Stabil-TRAK™ System Component Terminology
11.2 Stabil-TRAK™ Description
11.3 Stabil-TRAK™ Operation
11.3.1 Understanding the Stabil-TRAK™ System
11.3.2 Stabil-TRAK™ Solenoid Valves
11.4 Stabil-TRAK™ Electrical Circuit Operation And Troubleshooting
11.4.1 Electrical Troubleshooting Charts
11.4.2 Stabil-TRAK™ Electrical Circuit – Not in FREE PIVOT Mode when Boom below 40˚
11.4.3 Stabil-TRAK™ Electrical Circuit – Not in SLOW PIVOT Mode when Boom above 40˚
11.4.4 Stabil-TRAK™ Electrical Circuit – Not in LOCKED Mode when Boom above 40˚
11.5 Stabil-TRAK™ Hydraulic Circuit Operation and Troubleshooting
11.5.1 Troubleshooting Symptom Chart
11.5.2 Stabilizer Cylinder Oil Flow
11.5.3 Hydraulic Circuit Operation – FREE PIVOT Mode, Rod Oil Out
11.5.4 Hydraulic Troubleshooting – FREE PIVOT Mode, Rod Oil Out
11.5.5 Hydraulic Circuit Operation – FREE PIVOT Mode, Base Oil Out
11.5.6 Hydraulic Troubleshooting – FREE PIVOT Mode, Base Oil Out
11.5.7 Hydraulic Circuit Operation – SLOW PIVOT Mode, Rod Oil Out
11.5.8 Hydraulic Troubleshooting – SLOW PIVOT Mode, Rod Oil Out
11.5.9 Hydraulic Circuit Operation – SLOW PIVOT Mode, Base Oil Out
11.5.10 Hydraulic Troubleshooting – SLOW PIVOT Mode, Base Oil Out
11.5.11 Hydraulic Circuit Operation – LOCKED Mode
11.5.12 Hydraulic Circuit Operation – LOCKED Mode, Frame Sway Right
11.5.13 Hydraulic Circuit Operation – LOCKED Mode, Frame Sway Left
11.6 Stabil-TRAK™ System Test
11.6.1 Stabil-TRAK™ System Test Instructions
11.6.2 Stabil-TRAK™ System Test Procedures
Section 12 Index
A
Access Panels and Covers 4.29
Accumulator Charge Valve 9.83
After Service Startup and Checks
Air Cleaner
Air Conditioner Compressor Belt 2.43
Air Conditioning Controls 10.107
Air Transport, C-130 Configuration 2.75
Air Transport, C-17, C141 or C-5 Tiedowns 2.74
Alternate Fuel Types 8.17
Alternator 10.67
Axle Assemblies
Axle Oil
Axles, Wheels and Tires
B
Back-Up Alarm 10.83
Batteries 10.69
Battery
Bearings
Bleeding Fuel System 2.42, 8.20
Boom
Boom Assembly Maintenance
Boom Chain Inspection
Boom Chains
Boom Sensor (Proximity Switch) 10.138
Boom Wear Pad Maintenance 2.61
Brake Disc Wear Check
Brake Light Switch 10.127
C
Cab and Covers
Cab Circulation Fan Switch 10.110
Cab Components
Cab Heater Controls 10.107
Cab Installation 4.25
Cab Removal 4.22
Carriage with Hydraulic Jib 3.44
Charging Circuit
Closed Cab Air Filters
Cold Start Grid Heater Fuse 10.21
D
Dash Panel Troubleshooting
Do Not Operate Tags 1.4
Drive Shafts
E
ECM Diagnostic System 10.23
ECM Fuses 2.59, 10.18, 10.21
Electrical Component Terminology
Electrical System
Electrical System Components
Electrical System Troubleshooting
Emergency Operations
Engine Block Heater 10.144
Engine Coolant High Temperature Sender 10.139
Engine Cooling System
Engine Exhaust System
Engine Fan Belt
Engine Fuel System
Engine Function Indicator Lights 10.83
Engine Oil and Filter
Engine Replacement
Engine Start Circuit
Engine: Cummins 4BT3.9
External Transport/Slinging 2.76
F
Flasher 2.58, 10.17
Fluids, Lubricants and Capacities
Front Dash Panel 10.85
Front Windshield Wiper Motor 10.92
Front Windshield Wiper Switch 10.91
Fuel Filter Replacement 8.20
Fuel Injectors 8.22
Fuel Level Gauge 10.142
Fuel Level Sender 10.142
Fuel Lift Pump Testing 8.20
Fuel System 8.16
Fuses 2.56
Fuses and Relays
G
General Information, Specifications and Maintenance
GIC Clearance 2.73
Ground Strap Locations 10.6, 10.9, 10.10, 10.11
H
Horn 10.81
Hoses and Tubes
Hoses, Tube Lines, Fittings, Etc.
Hourmeter 10.144
Hydraulic Circuits and Troubleshooting
Hydraulic Cylinders
Hydraulic Oil Filter Pressure Switch 10.119
Hydraulic Oil Temperature Switch 10.121
Hydraulic Pressure Diagnosis
Hydraulic System
Hydraulic System Oil and Filter
Hydraulic System Testing 9.8
I
Ignition Switch 10.114
Introduction 1.2
J
Joystick 10.135
Joystick Handle Replacement 10.137
L
Load Moment Indicator 10.111
Load Sense Control (Jib Side Shift Valve) 9.74
Long Term Storage
M
Maintenance Instructions
Maintenance Schedule and Checklist 2.32
Marine Transportability 2.76
Metric Conversion Factors
O
Operation & Safety Manual 1.3
Operator Cab
P
Parking Brake Switch 10.123
Q
Quick Attach Assembly
R
Rail Transportability and GIC Clearance 2.73
Rear Window Washer Switch 10.98
Rear Wiper Switch/Motor 10.103
Relays 2.56
S
Safety Information 1.4
Safety Instructions 1.4
Safety Practices
Short Term Storage
Side Shift Cylinders
Skylight Wiper Motor 10.100
Skylight Wiper/Washer Switch 10.98
Solar Panel 10.80
Solargizer® Control Box 10.79
Specifications
Stabilizer Brake Switch 10.125
Stabil-TRAK™ Circuit Operation and Troubleshooting
Stabil-TRAK™ Electrical Circuit
Stabil-TRAK™ System
Standard Practices
Starter 10.64
Starting Circuit 10.63
Steer Indexing Procedure 9.45
Steer Select Valve
Switches and Solenoids
T
Throttle Position Sensor 10.89
Tiedown Locations 2.72
Torques
Towing a Disabled Machine
Transfer Case
Transfer Case and Drive Shafts
Transfer Case Oil
Transmission
Transmission Gear Selection Troubleshooting
Transmission Maintenance
Transmission Oil and Filter
Transmission Shift Control Switch 10.128
Transmission Solenoid Valves 10.129
Transmission Temperature Sender 10.140
Transmission: ZF 4 WG-98 TS
Transport
Troubleshooting
Truck Transportability 2.73
V
Valves and Manifolds
W
Warning Devices 10.81
Warning Indicator Lights 10.81
Wheel End Oil
Wheels and Tires
Windshield Washer Switch 10.96
Windshield/Skylight/Rear Window Washer Reservoir w/Pump 10.101
Wiring Harnesses

 

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JLG T56-A-14, T56-A-16, T56-A-425 & T56-A-427 Engine Installation & Removal Vehicle (EIRV) Manual.pdf

Source : Sitelux.com

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